Supplier Quality Assurance Lead
3 weeks ago
As a key player in our organization, you will deliver essential quality assurance oversight for new product introductions within the supply chain. Your role will involve monitoring and reporting on suppliers' Advanced Product Quality Planning (APQP) initiatives. You will also be responsible for developing and maintaining inspection protocols for incoming components, reviewing and approving suppliers' Production Part Approval Process (PPAP) and Part Submission Warrant (PSW) submissions, while ensuring that all records of these approvals are meticulously kept.
Core Responsibilities
- Assess the capabilities of both new and existing component suppliers to ensure they can consistently produce defect-free products at the required volumes.
- Facilitate the seamless launch of new products from the supply chain.
- Enhance the performance of underperforming suppliers through collaborative improvement initiatives, minimizing the risk of production disruptions and ensuring sales volumes are met.
- Timely review and approval of PPAPs, while maintaining accurate records and updating departmental Key Performance Indicators (KPIs).
- Organize both internal and external measurements and data analyses (part and process) as needed to validate PPAPs.
- Develop and maintain inspection plans for incoming components.
- Request and expedite supplier 8D reports for nonconforming components.
- Lead root cause analysis for suppliers as necessary, verifying the effectiveness of corrective actions.
- Act as a Supplier Development Engineer when required, collaborating with the Systems Team and selected suppliers to achieve the desired quality standards.
- Ensure that parts and processes utilize tools such as Design Failure Mode and Effects Analysis (DFMEA), Process Failure Mode and Effects Analysis (PFMEA), Measurement System Analysis, Value Stream Mapping, Control Plans, and work instructions.
- Serve as the Quality representative within the supplier network, demonstrating strong leadership, coaching, and fostering engagement.
- Drive and influence both internal and external stakeholders to meet the company's Quality, Cost, and Delivery (QCD) objectives.
Qualifications & Experience
- Degree in Engineering or a recognized qualification in Quality Management.
- Qualified ISO 9001 auditor, preferably with lead assessor credentials.
- Previous experience in Supplier Quality within automotive manufacturing or a related field.
- Proficient in New Product Introduction (NPI) and managing suppliers to meet quality standards throughout the product lifecycle.
- Ability to lead, influence, and support teams with a positive approach.
- Strong negotiation and communication skills, with the ability to collaborate effectively.
- Familiarity with IATF 16949 and Core Tools.
- Experienced in quality methodologies and tools, including but not limited to Global 8D, Ishikawa diagrams, 5 Whys, and Pareto analysis.
- Knowledgeable in metrology, inspection techniques, and equipment, along with a solid understanding of Geometric Dimensioning and Tolerancing (GD&T).
- Able to accurately interpret 3D CAD and 2D drawings.
- Experience with various manufacturing processes.
- Capable of conducting thorough statistical analyses.
- Proficient in presenting data clearly and effectively.
- Strong planning and prioritization skills, with the ability to work autonomously.
- Willingness to travel on short notice as required.
- Possession of a full clean driving license.
Preferred Qualifications
- IATF 16949 certification.
- VDA 6.3 auditor certification.
- Lean Six Sigma Green Belt certification.
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