Process Engineer

4 weeks ago


Southport, Sefton, United Kingdom ADM Full time
Job Summary

The Process Engineer will be responsible for process improvements in all functional areas, including Environmental Health & Safety, Quality & Food Safety, operations, and maintenance, with a focus in the Fermentation department. This role will apply engineering principles to new and existing equipment, from process design to the evaluation and implementation of new technologies. The Process Engineer will also assist in managing day-to-day operations, tracking and understanding department costs, yields, quality, process performance, and mentoring operators.

Key Responsibilities:
  • Provide technical support to management and production staff.
  • Continually fine-tune and optimize the process to improve efficiency and safety in the production area.
  • Facilitate troubleshooting efforts and address production limiting factors.
  • Share in the coordination of weekly maintenance planning for the production area.
  • Work closely with the microbiology team in a lab setting.
  • Lead the development of departmental optimization projects through management of change, capital projects, issuing work requests, walk-down and punch-list development of projects and jobs, and coordination of start-up of new processes.
  • Support plant safety by performing safety observations, near miss reporting, and submitting safety work requests.
  • Reinforce quality and the food safety management system by incorporating GMP and MOC programs into the department.
  • Work with plant personnel to ensure environmental compliance of the fermentation department.
  • Work with colleagues to develop and update Standard Operating Procedures (SOPs) and work instructions, and train colleagues after SOP approval.
  • Support the department superintendent to provide coverage when needed.

Preferred Qualifications:
  • Experience with root cause analysis.
  • Knowledge of working in a laboratory environment, understanding microbiology processes.
  • Ability to interpret flow diagrams and P&IDs.
  • Ability to recognize, assess, and provide opportunities for yield improvement and process optimization.

Requirements:
  • Bachelor's degree in Engineering (Chemical or Biological preferred).
  • 3-5 years of experience in a manufacturing setting.
  • Strong commitment to safety culture.
  • Excellent communication skills – both oral and written, throughout all levels of the organization.
  • Ability to work both independently or within groups to achieve the desired results in the most efficient manner.
  • Technical competence in process mechanics, instrumentation, controls, calculations, and utility systems.
  • Ability to achieve and track excellence using performance-driven metrics.
  • Proficient computer skills.
  • Well-developed independent judgment and problem-solving.
  • Excellent organizational skills, able to effectively handle multiple ongoing tasks.
  • Continuous process improvement mindset, driving best practices and reliability.
  • Task-oriented and self-motivated, able to function without direct supervision.

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