Lead Maintenance Operations Manager
3 weeks ago
The primary aim of the Lead Maintenance Operations Manager is to improve equipment dependability and reduce losses through proactive maintenance strategies.
Position:
Lead Maintenance Operations Manager
Shift Schedule:
Monday to Friday
Key Responsibilities of the Lead Maintenance Operations Manager:
- Team Leadership:
Oversee and guide Engineering Supervisors, Shift Engineers, and Machine Operators. Enhance operational systems, procedures, and performance standards among the team. - Support Production Teams:
Provide thorough assistance to Production Teams and Area Managers. - Safe Work Practices:
Implement Permit to Work (PTW), Risk Assessments, Method Statements, and lockout/tagout procedures. - Food Safety Compliance:
Conduct Tool Box talks, maintain cleanliness, and ensure adherence to technical protocols. - Work Management:
Manage Engineering Shift Handovers, Planned Preventative Maintenance (PPM) progress, Work Orders, spare parts management, data entry into maintenance systems, troubleshooting guides, training, and development planning.
Possess a strong understanding of maintenance information systems, scheduling, report generation, quality assurance, and basic financial oversight. Demonstrate excellent leadership and management capabilities. Have a comprehensive grasp of Fast-Moving Consumer Goods (FMCG) and food production processes. Show proficiency in Mechanical, Hydraulic, Pneumatic, Electrical, Electronic, and PLC systems. Exhibit expertise in the maintenance and operation of equipment within the FMCG and Poultry sectors. Uphold commitments to Food Safety, Hygiene, and Quality Standards.
Knowledge of Continuous Improvement Techniques:
Familiarity with Total Productive Maintenance (TPM), Condition-Based Maintenance (CBM), 5S methodology, Single-Minute Exchange of Die (SMED), and relevant health and safety certifications.
Production Shift Priorities:
Focus on critical asset repairs and adherence to the PPM schedule.
Non-Production Shift Priorities:
Address predictive failure repairs and complete weekend maintenance tasks. Manage shift staffing, including holiday and absence coverage.
Key Performance Indicators:
Monitor Food Safety, Hygiene, Product Quality, Customer Service (minimizing downtime), Cost Control (preventing losses and waste), PPM Compliance, and adherence to engineering protocols.
Tracking and Reporting:
Measure, analyze, and enhance individual and team performance. Utilize Pareto analysis to tackle primary issues. Provide engineering management support to Production Area Managers and senior management. Ensure the completion and quality of PPM tasks. Assist in production decision-making during equipment failures. Report on asset care compliance regularly. Distribute and communicate technical information to shift technicians. Address skills and development needs within the engineering and machine operator teams. Manage holiday schedules within the engineering and machine operator teams. Operate with minimal oversight and participate in on-call support as needed.
Demonstrate a personal commitment to company policies and standards, with a focus on delivering high levels of internal customer service. Maintain a quality-oriented and organized approach to planning. Proficient in Microsoft Office and maintenance management systems.
Collaboration:
Work closely with Health & Safety Managers, Technical Managers, Engineering Teams, and other departments to ensure compliance with company policies and standards.
Gold Group provides recruitment services as an Agency and/or Employment Business.
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