Mechanical Process Specialist

2 weeks ago


Tunstead, United Kingdom Tarmac Full time
About the Role

We are seeking a highly skilled Mechanical Process Operator to join our team at Tarmac's Tunstead Cement Plant in Derbyshire. As a key member of our shift team, you will be responsible for ensuring the safe and efficient operation of our plant, monitoring production processes, and maintaining high standards of quality and environmental performance.

Key Responsibilities
  • Monitor and control production processes, including the pre-heater, kiln feeder, rotary kiln burner, calciner, exhaust gases, emissions, and cooler processes.
  • Use on-site FLS and TDM systems to interact and manipulate the process to ensure production of cement is maximized and consistently meets specifications.
  • Work collaboratively with the shift team to manage day-to-day blockages, housekeeping, and general maintenance/production issues.
  • Provide first-line maintenance support to assist the shift team in the safe production of cement.
  • Comply with all safety and environmental regulations, including lock-out procedures and emergency management.
  • Adhere to site and company H&S rules and procedures.
  • Ensure housekeeping of the plant is in accordance with standards and report poor housekeeping practices.
  • Drive mobile plant, including shovels, cranes, FLT, and telehandler vehicles.
  • Review equipment and production conditions in accordance with job plans.
  • Monitor, report, and record any incidents, abnormalities, or deviations based on an appropriate checklist, taking immediate corrective actions when possible.
  • Perform first-level inspections according to the schedule and systematically inspect and monitor plant equipment in designated areas, accurately reporting abnormalities.
  • Support Root Cause Analysis and propose improvement actions.
  • Ensure lubrication levels of machines are in accordance with manufacturer's specifications.
  • Carry out accurate stock measurements safely and report to the production Shift Supervisor and CRO, ensuring additives and raw materials are available at designated areas and in correct quantity.
  • Manually start standby equipment and ensure they operate properly or stop equipment and report any abnormality according to working procedures.
  • Provide assistance to mechanical and electrical areas where assistance would provide the greatest contribution to achieving the shift team targets/goals.
  • Responsible for ensuring that log sheets are accurately updated, maintained, and stored as required.
Requirements
  • Level 3 Apprentice-trained or ONC/NVQ Level 3 in Mechanical or Electrical Engineering would be highly beneficial, although not essential, as QBE (Qualified by Experience) is essential in this role.
  • Relevant experience in a similar heavy industrial/chemical plant environment would be highly beneficial.
  • Working knowledge of production processes and analysis.
  • Working knowledge of and commitment to H&S and Environmental policies.
  • Able to actively identify and implement site and process improvements.
  • An analytical mind with driving cost savings that will benefit the company.
  • High level of operational IT – use of all Microsoft and Excel packages.
About Tarmac

Tarmac is a leading supplier of construction materials and a major player in the UK's cement industry. We are committed to creating a dynamic and inclusive environment, and we are proud to offer a range of career development opportunities and industry-leading rewards, incentives, and benefits.

As a Mechanical Process Operator at Tarmac, you will have the opportunity to work with a talented team, develop your skills and knowledge, and contribute to the success of our business. We offer a competitive salary, bonus scheme, enhanced holiday entitlement, contributory pension scheme, and access to our Employee Assistance helpline for free and confidential advice.

We are an equal opportunities employer and welcome applications from diverse candidates. If you are a motivated and experienced individual who is passionate about delivering high-quality results, we encourage you to apply for this exciting opportunity.



  • Tunstead, United Kingdom Tarmac Full time

    About the RoleWe are seeking a highly skilled Mechanical Process Operator to join our team at Tarmac's Tunstead Cement Plant in Derbyshire. As a key member of our shift team, you will play a critical role in ensuring the safe and efficient production of cement.Key ResponsibilitiesMonitor and control the automated performance of the pre-heater, kiln feeder,...


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