Mechanical Process Technician

6 days ago


Tunstead, United Kingdom Tarmac Full time
About the Role

We are seeking a highly skilled Mechanical Process Operator to join our team at Tarmac's Tunstead Cement Plant in Derbyshire. As a key member of our shift team, you will be responsible for monitoring and controlling the plant's automated processes to ensure maximum production and quality.

Key Responsibilities
  • Monitor and control the pre-heater, kiln feeder, rotary kiln burner, calciner, exhaust gases, emissions, and cooler processes using FLS and TDM systems.
  • Manage day-to-day blockages, housekeeping, and general maintenance/production issues.
  • Provide first-line maintenance support to assist the shift team in safe production of cement.
  • Comply with all safety and environmental regulations, including lockout procedures and emergency management.
  • Carry out maintenance duties on shift as required, adhering to site and company H&S rules and procedures.
  • Ensure housekeeping of the plant meets standards and report poor practices.
  • Drive mobile plant, including shovels, cranes, FLT, and telehandler vehicles.
  • Review equipment and production conditions according to job plans.
  • Monitor, report, and record incidents, abnormalities, or deviations, taking corrective actions when possible.
  • Perform first-level inspections and systematically inspect plant equipment, reporting abnormalities.
  • Support Root Cause Analysis and propose improvement actions.
  • Ensure lubrication levels meet manufacturer specifications.
  • Accurately measure and report stock levels, ensuring additives and raw materials are available at designated areas.
  • Manually start standby equipment and ensure proper operation or stop equipment and report abnormalities.
  • Provide assistance to mechanical and electrical areas to achieve shift team targets.
  • Update, maintain, and store log sheets as required.
Requirements
  • Level 3 Apprentice-trained or ONC/NVQ Level 3 in Mechanical or Electrical Engineering (QBE essential).
  • Relevant experience in a similar heavy industrial/chemical plant environment.
  • Working knowledge of production processes and analysis.
  • Commitment to H&S and Environmental policies.
  • Able to identify and implement site and process improvements.
  • Analytical mind with a focus on cost savings.
  • High-level operational IT skills, including Microsoft and Excel packages.
What We Offer
  • Bonus scheme.
  • Enhanced holiday entitlement.
  • Contributory pension scheme.
  • Access to the Tarmac Reward website with discounts.
  • Employee Assistance helpline.
  • Employee Communities (employee networks).
  • Training and development opportunities.


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