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Mechanical Process Operator
2 months ago
We are seeking a highly skilled and experienced Mechanical Process Operator to join our team at Tarmac's Tunstead Cement Plant in Derbyshire. As a key member of our shift team, you will be responsible for monitoring and controlling the plant's automated processes to ensure maximum production and quality.
Key Responsibilities- Monitor and control the pre-heater, kiln feeder, rotary kiln burner, calciner, exhaust gases, emissions, and cooler processes using FLS and TDM systems.
- Work with the shift team to manage day-to-day blockages, housekeeping, and maintenance issues.
- Perform first-line maintenance support to ensure safe production of cement.
- Comply with all safety and environmental regulations, including lockout procedures and emergency management.
- Drive mobile plant, including shovels, cranes, FLT, and telehandler vehicles.
- Review equipment and production conditions in accordance with job plans.
- Monitor, report, and record incidents, abnormalities, or deviations, and take corrective action when possible.
- Perform first-level inspections and systematically inspect and monitor plant equipment in designated areas.
- Support Root Cause Analysis and propose improvement actions.
- Ensure lubrication levels of machines are in accordance with manufacturer's specifications.
- Carry out accurate stock measurements and report to the production Shift Supervisor and CRO.
- Level 3 Apprentice-trained or ONC/NVQ Level 3 in Mechanical or Electrical Engineering (QBE is essential).
- Relevant experience in a similar heavy industrial/chemical plant environment.
- Working knowledge of production processes and analysis.
- Commitment to H&S and Environmental policies.
- Able to actively identify and implement site and process improvements.
- An analytical mind with a focus on driving cost savings.
- High-level operational IT skills, including Microsoft and Excel packages.
Tarmac is an equal-opportunity employer committed to creating an inclusive work environment for all employees. We offer a range of career development opportunities, industry-leading rewards, and benefits, including a bonus scheme, enhanced holiday entitlement, contributory pension scheme, and access to our Employee Assistance helpline.
