HV Cable Assembler and Tester

2 days ago


Newport, Newport, United Kingdom HCI Systems Limited Full time

HCI Systems Limited is a leading provider of high-quality electrical wiring solutions to the motorsport industry. We are seeking a highly skilled HV Cable Assembler and Tester to join our team.

About the Role

The successful candidate will be responsible for assembling and testing high voltage cables. They will also be involved in prototyping on car and building first harness with minimal information to specify components for volume production builds.

We are looking for someone with a minimum of 3 years in a similar technical environment, ideally motorsport/automotive/defence. An apprenticeship time served and/or BTEC National Electrical Engineering or equivalent preferred. Qualified to or ability to work towards IPC-A-620 and IPC-A-610. Using System 25 materials and Contra-helical lay ups. Using Automated Crimping press tools for automotive harness builds. High Voltage cable preparation and crimping. Experience in building complex Wiring Harnesses for motorsport to varying customer styles of designs.

Key Responsibilities
  • Assemble and test high voltage cables.
  • Prototyping on car and building first harness with minimal information to specify components for volume production builds.
  • Assembly of simple single crimp large diameter HV cables through to the high-pressure delivery of complex and challenging Formula One harnesses.
  • Coordination of deliverables with colleagues.
  • Manage own time to achieve harness delivery targets.
  • Coordination with other departments, including quality and logistics, to ensure alignment on requirements and expectations.
  • Liaising with Internal departments and with customer to integrate Wiring harness into vehicles, defining harness routings using best practice.
  • Write Standard Operating Procedures (SOPs) when required to guide future production builds.
  • Make recommendations during builds to ensure best practice and HCI Codes of Practice are followed at all times.

The estimated salary for this role is £30,000 - £45,000 per annum based on location and experience. We offer a competitive salary, benefits package, and opportunities for career growth and development.



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