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EV Powertrain Manufacturing Engineer

4 weeks ago

Birmingham, Birmingham, United Kingdom SEGULA Technologies Full time

About the Role

At SEGULA Technologies, we are seeking a highly skilled EV Powertrain Lead Manufacturing Engineer to join our team. As a key member of our EDU, eMachine or Battery Assembly team, you will be responsible for developing new, technologically advanced power train assembly facilities that are currently under design and manufacture to support new EV model introductions, and model year changes.

Key Responsibilities

  • Manage a team to plan, develop and implement new or retooled facilities from concept design to stable running production.
  • Plan, develop and implementation of assembly and test processes and facilities.
  • Provide feasibility statements for product development designs to suit manufacturing build requirements.
  • Ensure robust process quality planning including build simulations and FMEAs.
  • Support virtual build events and physical builds at workshop, assembly plant locations, piloting build and manufacturing plant locations, raising and managing issues where appropriate.
  • Evaluate suitability of manufacturing technologies for a wide range of applications – manual check, 3D laser scan, vision system.
  • Prepare, issue and evaluate supplier Request for Quotations.
  • Develop assembly systems in house and help define make vs buy opportunities/risks.
  • Assembly process & equipment verification at suppliers and at home manufacturing facility.
  • Lead new model planning through development of process estimates against study requests.
  • Manage technical issues, offer guidance to the team and escalate where appropriate.
  • Represent PTME at program meetings at all levels and present, where applicable.
  • Coordinate the development and submission of departmental responses to studies.
  • Achieve equipment targets of all new & modified facilities.

Requirements

  • A track record of delivering projects involving multi-skilled teams and solving complex problems.
  • Knowledge, experience and understanding of assembly processes and equipment. Automated assembly and rundown cells, manual assembly workstations, in-process test equipment and ability to analyse and interpret performance data output from those facilities.
  • Ability to review engineering drawings and GD&T knowledge.
  • Experience with non-mechanical joining and sealing methods including structural adhesives.
  • Clear understanding of part, assembly and system interaction which involves tolerances, variability, and methods of location and measurement.
  • Project Management experience of facility installation, commissioning and product launch.
  • Experience and working knowledge of Health and Safety Audits and ergonomics including risk assessments.
  • Strong IT skills in MS Office, Minitab (or similar), DC Tool programming, Visualisation Mock Up, CATIA V6, Byteworx and Sciemetric Qualityworx.
  • Ability to produce clear instructions, work to tight deadlines and communicate well with stakeholders at all levels.

About Us

SEGULA Technologies is a fast-growing international engineering consultancy. We offer a unique opportunity to work on exciting projects and help shape the future within an engineering company which is at the heart of manufacturing. Our expertise covers tooling and automation and advanced manufacturing in automotive, industrial, energy and pharmaceutical. We are working on the technologies that will facilitate the mobility of tomorrow.