EV Powertrain Manufacturing Lead

4 weeks ago


Birmingham, Birmingham, United Kingdom SEGULA Technologies Full time

About the Role

As a Lead Manufacturing Engineer for Electric Vehicle Powertrain at SEGULA Technologies, you will play a key part in shaping the future of the automotive industry. Our team is responsible for developing new, technologically advanced powertrain assembly facilities that support new EV model introductions and model year changes.

Key Responsibilities

  • Manage a team to plan, develop, and implement new or retooled facilities from concept design to stable running production.
  • Plan, develop, and implement assembly and test processes and facilities.
  • Provide feasibility statements for product development designs to suit manufacturing build requirements.
  • Ensure robust process quality planning, including build simulations and FMEAs.
  • Support virtual build events and physical builds at workshop, assembly plant locations, piloting build, and manufacturing plant locations, raising and managing issues where appropriate.
  • Evaluate the suitability of manufacturing technologies for a wide range of applications.
  • Prepare, issue, and evaluate supplier Request for Quotations.
  • Develop assembly systems in-house and help define make vs buy opportunities/risks.
  • Assembly process & equipment verification at suppliers and at home manufacturing facility.
  • Lead new model planning through development of process estimates against study requests.
  • Manage technical issues, offer guidance to the team, and escalate where appropriate.
  • Represent PTME at program meetings at all levels and present, where applicable.
  • Coordinate the development and submission of departmental responses to studies.
  • Achieve equipment targets of all new & modified facilities.

Requirements

  • A track record of delivering projects involving multi-skilled teams and solving complex problems.
  • Knowledge, experience, and understanding of assembly processes and equipment, including automated assembly and rundown cells, manual assembly workstations, in-process test equipment, and the ability to analyze and interpret performance data output from those facilities.
  • Ability to review engineering drawings and GD&T knowledge.
  • Experience with non-mechanical joining and sealing methods, including structural adhesives.
  • Clear understanding of part, assembly, and system interaction, which involves tolerances, variability, and methods of location and measurement.
  • Project Management experience of facility installation, commissioning, and product launch.
  • Experience and working knowledge of Health and Safety Audits and ergonomics, including risk assessments.
  • Strong IT skills in MS Office, Minitab (or similar), DC Tool programming, Visualisation Mock Up, CATIA V6, Byteworx, and Sciemetric Qualityworx.
  • Ability to produce clear instructions, work to tight deadlines, and communicate well with stakeholders at all levels.

About SEGULA Technologies

SEGULA Technologies is a fast-growing international engineering consultancy that offers a wide range of services, including tooling and automation, advanced manufacturing, and more. Our team is passionate about shaping the future of the automotive industry and is committed to delivering high-quality solutions to our clients.

What We Offer

  • Permanent and FTC contracts inside IR35.
  • Highly competitive rates plus benefits.
  • We are able to sponsor visas for foreign applicants.


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