Quality Assurance Engineer in Manufacturing
3 weeks ago
Position: Quality Engineer
Location: Chelmsford, MA
Duration: 6 Months
Job Type: Contract
Work Type: Onsite
Shift: Monday to Friday, 08:00 AM to 05:00 PM
Job Summary:
- As a Quality Engineer, you will play a crucial role in supporting a life sciences manufacturing facility, serving as a subject matter expert in Quality Engineering.
- Your contributions will include conducting root cause analyses (RCAs) and implementing corrective and preventive actions (CAPAs) to achieve effective problem resolution.
- You will also provide quality leadership to enhance Critical to Quality (CTQ) parameters, supporting overall site improvement initiatives.
- Investigate process and product deviations, as well as out-of-specification conditions, by utilizing various root cause analysis methods and tools such as Cause and Effect Diagrams and 5 Whys.
- Ensure compliance with regulatory standards and act as a coordinator for compliance-related activities.
- Address customer complaints with professionalism and efficiency.
- Troubleshoot issues related to electrodes and buffer solutions.
- Implement CAPAs to prevent the recurrence of deviations and nonconformances.
- Verify the effectiveness of implemented changes using appropriate quality tools.
- Guide the disposition of nonconforming materials, including both final products and raw materials.
- Conduct statistical analyses to monitor process and product performance, responding to negative trends as necessary.
- Lead change controls for complex improvement projects using risk-based methodologies.
- Possess expert knowledge of quality tools such as FMEA, risk analysis, validation principles, sampling plans, Six Sigma, and control plans.
- Generate and lead risk assessments, including product and process FMEAs.
- Demonstrate strong knowledge of validation principles related to processes, products, and equipment.
- Maintain the site's Quality Systems in accordance with ISO standards and regulatory requirements.
- Drive continuous improvement initiatives across all areas, supporting efforts to implement changes and verify their effectiveness.
- Assist with internal and external audits, including customer and supplier audits.
- Perform Quality Assurance responsibilities as needed to support manufacturing activities and material release.
- Write or revise standard operating procedures and quality system documentation as required.
- Prepare technical reports, including investigation summaries and change management records.
- Minimum: Bachelor of Science (BS) Degree in a scientific or engineering discipline.
- A graduate degree (MS) is a plus.
- A minimum of 6 years of prior experience in a Quality Engineering role, preferably within a cGMP Biotech or Life Science environment.
- Proven experience with titrators and pH testing.
- Strong verbal and written communication skills in English.
- Ability in technical and statistical writing.
- Experience with ISO 9001:2015 (ISO 13485 preferred) and DEA processes and procedures.
- Ability to work effectively in a matrix organization.
- Fundamental understanding of quality systems and their development, documentation, and implementation in line with domestic and international standards.
- Understanding of the audit process, including planning, preparation, execution, reporting results, and follow-up.
- Strong analytical, problem-solving, judgment, and decision-making skills.
- Operation requires the use of safety equipment, including safety glasses and gloves.
- Demonstrated ability to conduct quality investigations, including root cause analysis and determining corrective/preventive actions.
- Prior experience with the release and disposition of nonconforming products through risk assessment and root cause analysis tools.
- Demonstrated proficiency in validation, including knowledge of product, process, and equipment qualifications and validations (IQ/OQ/PQ).
- Good data analysis skills, with the ability to use statistical methods for quality investigations.
- Lean Sigma Green or Black Belt certification is a plus.
- ASQ CQE certification is a plus.
- Excellent organizational skills with strong attention to detail.
- Ability to multitask efficiently to meet production demands.
- Computer skills: proficiency in Microsoft Office applications (Word, Excel, and PowerPoint) is essential.
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