Process and NPI Engineer
4 weeks ago
We are seeking an experienced Process and NPI Engineer to join our team. The successful candidate will be responsible for supporting the successful launch of business projects, working with the Manufacturing teams on implementation of lean tools.
Key Responsibilities:
- Evaluate and develop manufacturing processes and capabilities by devising and conducting research projects in conjunction with the Technical Department.
- Conduct product and process parameter capability studies to determine process performance (Cp / Cpk).
- Continual evaluation of processes and equipment to ensure efficiency, productivity and quality of products.
- Conduct PFMEAs as per the Process Control Matrix to determine controls to be applied that deliver quality requirements and prevent product-related issues.
- Develop, document and effectively implement Control Plans as per the Process Control Matrix.
- Conduct FMEAs as per the Process Control Matrix to determine controls to be applied that deliver quality requirements and prevent process-related issues.
- Liaise with Quality Department to identify nonconformance trends (scrap, rework, etc.) and apply root cause analysis tools and techniques to address.
- Provide support to production by troubleshooting in the event of equipment or process failures.
- Ensuring a smooth transition between design phase into SOP and Run @ Rate activities if applicable to the project.
- Ensure the project has a safe launch process to protect the customer.
- Stopping the project when it requires further work to achieve the expected quality levels.
- Ensuring that all quality documentation has been completed and signed off by the customer (PPAP/ Run @Rate/ gate reviews).
Requirements:
- Good engineering qualifications, ideally HNC qualified minimum within an Engineering discipline.
- In depth knowledge of some of the following Lean tools such as 5S, Kaizen, Value Stream Mapping, Taguchi, Bottle neck analysis, Gemba, Kanban, JIT, OEE, PDCA, Poka-Yoke, SMED or Root cause analysis.
- Cost analysis knowledge.
- Experience in change management projects.
- Proficient in the use of Microsoft Office, including Project, Visio, Word, Excel, Outlook, and PowerPoint.
- Practical hands-on approach to Lean implementation.
What We Offer:
- Competitive annual leave entitlement.
- Private medical cover.
- Extensive training and career progression opportunities.
- Life insurance.
- Good pension scheme.
- Free parking onsite.
About Us:
Sierra 57 Consult is a leading recruitment agency specializing in technical engineering and manufacturing recruitment. We are committed to providing high-quality candidates to our clients and have a proven track record of success.
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