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Process Engineer

2 months ago


Southport, Sefton, United Kingdom ADM Full time

Job Summary

The Process Engineer will be responsible for improving processes in all functional areas, including Environmental Health & Safety, Quality & Food Safety, operations, and maintenance, with a focus on the Fermentation department. This role will apply engineering principles to new and existing equipment, from process design to the evaluation and implementation of new technologies. The Process Engineer may also assist in managing day-to-day operations, tracking and understanding department costs, yields, quality, process performance, and mentoring operators. This position will indirectly lead up to 10 hourly colleagues and support the Department Superintendent in areas of daily and weekly scheduling, coordination of training, updating standard operating procedures, and completing month-end inventory documents.

Key Responsibilities:

  • Provide technical support to management and production staff.
  • Continually fine-tune and optimize the process to improve efficiency and safety in the production area.
  • Facilitate troubleshooting efforts and address production limiting factors.
  • Share in the coordination of weekly maintenance planning for the production area.
  • Work closely with the microbiology team in a lab setting.
  • Lead the development of departmental optimization projects through management of change, capital projects, issuing work requests, walk-down and punch-list development of projects and jobs, and coordination of start-up of new processes.
  • Support plant safety by performing safety observations, near-miss reporting, and submitting safety work requests.
  • Reinforce quality and the food safety management system by incorporating GMP and MOC programs into the department.
  • Work with plant personnel to ensure environmental compliance of the fermentation department.
  • Work with colleagues to develop and update Standard Operating Procedures (SOPs) and work instructions. Train colleagues after SOP approval.
  • Support the department superintendent to provide coverage when needed.

Preferred Knowledge and Skills:

  • Experience with root cause analysis.
  • Knowledge of working in a laboratory environment, understanding microbiology processes.
  • Ability to interpret flow diagrams and P&IDs.
  • Ability to recognize, assess, and provide opportunities for yield improvement and process optimization.

Qualifications:

  • Bachelor's degree in Engineering (Chemical or Biological preferred).
  • 3-5 years of experience in a manufacturing setting.
  • Strong commitment to safety culture.
  • Excellent communication skills – both oral and written, throughout all levels of the organization.
  • Ability to work both independently or within groups to achieve desired results in the most efficient manner.
  • Technical competence in process mechanics, instrumentation, controls, calculations, and utility systems.
  • Ability to achieve and track excellence using performance-driven metrics.
  • Proficient computer skills.
  • Well-developed independent judgment and problem-solving.
  • Excellent organizational skills, able to effectively handle multiple ongoing tasks.
  • Continuous process improvement mindset driving best practices and reliability.
  • Task-oriented and self-motivated, able to function without direct supervision.

About ADM:

At ADM, we unlock the power of nature to provide access to nutrition worldwide. With industry-advancing innovations, a complete portfolio of ingredients and solutions to meet any taste, and a commitment to sustainability, we give customers an edge in solving the nutritional challenges of today and tomorrow. We're a global leader in human and animal nutrition and the world's premier agricultural origination and processing company. Our breadth, depth, insights, facilities, and logistical expertise give us unparalleled capabilities to meet needs for food, beverages, health, and wellness, and more. From the seed of the idea to the outcome of the solution, we enrich the quality of life the world over.