Lean Transformation Specialist

1 month ago

Newport, Newport, United Kingdom EnerSys Full time
Job Title: Lean Specialist

EnerSys is the global leader in stored energy solutions for industrial applications. Our company has over thirty manufacturing and assembly plants worldwide, servicing over 10,000 customers in more than 100 countries. Our worldwide headquarters are located in Reading, PA, USA, with regional headquarters in Europe and Asia. We complement our extensive line of Motive Power and Energy Systems with a full range of integrated services and systems. With sales and service locations throughout the world, and over 100 years of battery experience, EnerSys is the power solution for stored DC power products.

Job Purpose

This position reports directly to the APU and the EOS Manager and is responsible for supporting the EnerSys Operating System (EOS) transformation efforts. This position implements and supports actions that bring about improvements to operations and processes, which may include, but are not limited to, safety, quality, delivery, growth, margin expansion, and inventory levels. Projects will be integrated with the region/plants lean deployment efforts and meet the guidelines, criteria, and metrics established by the business.

Key Responsibilities
  • Executing against long and short-term objectives to support EOS Goals;
  • Working with other departments in the APU to identify, address, and eliminate process-related obstacles;
  • Assisting in the change of systems/processes as required in support of the EOS initiatives;
  • Utilizing mapping techniques to understand optimal information, material, and production flow methods;
  • Shopfloor presence, leading own and operator-based improvement projects;
  • Acting as a change agent to bring about improvements in process through actively leading, supporting, and participating in Rapid Improvement Events (RIE), including: Supporting pre and post-standard work; Leading and participating in projects/events; Leading and participating in MDI Gemba walks and coaching employees on continuous improvement, standard work developments/modification/adherence, flow, and problem-solving techniques; Providing necessary training specific to lean transformation tools and methodology under the guidance of the EOS Manager.
  • Assisting in updating and maintaining visual performance tools, MDI, and Accountability boards, Heydo.
  • Supporting cycle time analysis, time studies, work balance/flow improvements, workplace analysis, and improvement;
  • Supporting problem-solving, root cause identification, and preventative fix.
  • Helping develop more efficient ways to utilize people, machinery, materials, information, and energy to make a product or service;
Requirements
  • Demonstrated deployment of lean tools and methodology, including 5S and problem-solving;
  • Ability to lead and direct an improvement team, particularly at shopfloor level;
  • Must be a results-oriented 'change agent';
  • Demonstrating problem-solving, project management, A3 thinking, quality, and basic financial principles and applying them to analyze the planned activities;
  • Flexible and adaptable to meet the requirements of the role;
  • Able to present and respond to questions from individuals at all levels of the organization;
  • Able to mentor team members and facilitate change from a position of influencer;
  • Able to energize and motivate a team;
  • Able to recognize conflict and take appropriate action within the scope of the role;
  • Strong communication skills, both verbal and written;
  • Computer literate (Word, Excel, PowerPoint, with the capability to create spreadsheets for analysis and tracking of data-based metrics);
  • Understanding of manufacturing principles/practices;
  • Minimum of 24 months manufacturing process experience;
  • Certified lean belt program or equivalent experience.

EnerSys provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.

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