Production Engineer

1 month ago

Poole, Poole, United Kingdom Matchtech Technology Full time
Production Engineer Job Description

We are seeking a highly skilled Production Engineer to join our team in Poole. As a Production Engineer, you will be responsible for producing all relevant documentation, routings, procedures, programs, tooling, and equipment to enable the successful manufacture and testing of various valves for the Oil & Gas, Nuclear, and Marine sectors.

Key Responsibilities:
  • Use CAM software to produce programs for a variety of multi-axis CNC machines, including 5-axis turn-mill, sliding head turn-mill, and 5-axis milling.
  • Create set-up sheets for CNC machines to include information about cutting tools, fixtures, and inspection equipment.
  • Support the prove out of new programs across CNC machines ensuring correctness before production handover.
  • Return updated CNC programs timely, store them correctly, and maintain CNC controls clear of programs by machine operators.
  • Support and improve a range of production techniques including manual machining, CNC machining, deburring, component finishing, cleaning, and metrology.
  • Assist the production team with technical assistance and problem-solving solutions.
  • Develop solutions for manufacturing components across the machine shop using standardised tooling and methods where possible.
  • Identify defective processes and lead Root Cause Analysis (RCA) to implement swift corrective actions.
  • Identify waste within manufacturing processes and lead continuous improvement activities.
  • Review cost of products and poor quality, respond to NCRs and change requests to prevent recurring issues.
  • Maintain and apply lean principles within the machining environment.
  • Design jigs and fixtures using CAD (preferably 3D) following lean principles.
  • Provide detailed manufacturing procedures.
  • Monitor production output through reports, analyse data to implement improvements toward 'world-class' productivity.
  • Liaise with design engineering to review new products before production, conduct PFMEAs, and ensure efficient cost manufacture.
  • Produce accurate and detailed production routes with operation details, procedures, and time estimates for in-house manufacture.
  • Contribute to Value Analysis and Value Engineering (VAVE) projects, delivering quality engineering production solutions.
  • Maintain ERP/MRP system data relevant to production engineering including part numbers, routes, and batch sizes.
Critical Competencies for Success:
  • Qualified to HNC level or similar Mechanical or Production Engineering qualification with demonstrable engineering experience.
  • Sound understanding of modern manufacturing methods.
  • Experience in designing jigs and fixtures using CAD (preferably 3D).
  • Conversant with Design for Manufacture (DFM) and Lean Manufacture Value Analysis and Value Engineering (VAVE).
  • Strong relationship-building skills with internal and external customers.
  • PC literate in PowerPoint, Outlook, Word, Project, and Excel.
  • Experience in programming and setting 4/5-axis CNC machines and capable of producing CNC programs using CAM software.

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