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Production Engineer
2 months ago
We are seeking a highly skilled Production Engineer to join our team in Poole. As a key member of our Operations team, you will be responsible for producing all relevant documentation, routings, procedures, programs, tooling, and equipment to enable the successful manufacture and testing of various valves for the Oil & Gas, Nuclear, and Marine sectors.
Key Responsibilities:- Use CAM software to produce programs for a variety of multi-axis CNC machines, including 5-axis turn-mill, sliding head turn-mill, and 5-axis milling.
- Create set-up sheets for CNC machines to include information about cutting tools, fixtures, and inspection equipment.
- Support the prove out of new programs across CNC machines ensuring correctness before production handover.
- Return updated CNC programs timely, store them correctly, and maintain CNC controls clear of programs by machine operators.
- Support and improve a range of production techniques including manual machining, CNC machining, deburring, component finishing, cleaning, and metrology.
- Assist the production team with technical assistance and problem-solving solutions.
- Develop solutions for manufacturing components across the machine shop using standardised tooling and methods where possible.
- Identify defective processes and lead Root Cause Analysis (RCA) to implement swift corrective actions.
- Identify waste within manufacturing processes and lead continuous improvement activities.
- Review cost of products and poor quality, respond to NCRs and change requests to prevent recurring issues.
- Maintain and apply lean principles within the machining environment.
- Design jigs and fixtures using CAD (preferably 3D) following lean principles.
- Provide detailed manufacturing procedures.
- Monitor production output through reports, analyse data to implement improvements toward 'world-class' productivity.
- Liaise with design engineering to review new products before production, conduct PFMEAs, and ensure efficient cost manufacture.
- Produce accurate and detailed production routes with operation details, procedures, and time estimates for in-house manufacture.
- Contribute to Value Analysis and Value Engineering (VAVE) projects, delivering quality engineering production solutions.
- Maintain ERP/MRP system data relevant to production engineering including part numbers, routes, and batch sizes.
- Qualified to HNC level or similar Mechanical or Production Engineering qualification with demonstrable engineering experience.
- Sound understanding of modern manufacturing methods.
- Experience in designing jigs and fixtures using CAD (preferably 3D).
- Conversant with Design for Manufacture (DFM) and Lean Manufacture Value Analysis and Value Engineering (VAVE).
- Strong relationship-building skills with internal and external customers.
- PC literate in PowerPoint, Outlook, Word, Project, and Excel.
- Experience in programming and setting 4/5-axis CNC machines and capable of producing CNC programs using CAM software.
