Manufacturing Engineer

3 weeks ago


Lichfield, Staffordshire, United Kingdom i4 Jobs Full time
Job Summary

We are seeking an experienced Manufacturing Engineer to join our team at i4 Jobs. The successful candidate will be responsible for leading the definition and implementation of production processes, as well as driving continuous improvement activities to improve product margin and support the development of lean manufacturing techniques.

Main Responsibilities
  1. New Product Introduction: Define and implement production processes as part of the APQP process and PPAP activities.
  2. Serial Production: Lead continuous improvement activities to improve product margin and support the development of lean manufacturing techniques such as process waste elimination, one-piece flow, 5S, visual factory, SMED, Poka-Yoke, quality response, production and PC&L support.
  3. Duties: Process flow/PFMEA, production training, support local 8D, machine/workstation definition, sourcing, and final buy-off, tooling/fixture/equipment definition and sourcing, visual work instructions (VWI) or standard operating instructions (SOP), manufacturing floor layout development from goods in to dispatch, packaging development/sourcing and validation, tools and fixture development (production & CMM tooling/fixture and gauges development), process optimization to meet customer Tact-Time, budget creation and justification (ROI), establish manning level, bottleneck elimination/work balance & MTM analysis.
  4. Engineering Change Management: Development and optimization of material flow diagram analysis (spaghetti chart), TPM development and implementation.
  5. MSA studies on measuring equipment.
  6. Production files creation in line with PPAP requirement & customer requirement (traceability).
  7. Develop first/off procedure, identify SC and CC and set up monitoring system based on SPC charts.
Requirements
  • AutoCAD LT version knowledge (2019 onwards)
  • SolidWorks software working knowledge
  • IT network and associated IT hardware/software knowledge such as scanning/workstation networking
  • Microsoft package (Excel, PowerPoint essentially)
  • MTM/work balance analysis
  • Basic quality control system
Experience/Background
  • Automotive/Aerospace experience in a high-precision mechanical environment
  • Proven experience in launching new products
  • Lean practitioner (5S/SMED/1-piece flow concept/etc.)
  • Quick learner who can apply or transfer/adapt their skills to the business
Education

We will consider qualifications in HND, degree level, or equivalent relevant experience.

Working Hours and Environment

38 hours a week, Monday to Thursday 8:30 am to 5:30 pm (30-minute lunch), Friday 8:30 am to 12:30 pm.

Travel

Rare travels to customers/suppliers may be required.



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