Quality Engineer

4 days ago

Burnley, United Kingdom ROTHERWOOD RECRUITMENT (2020) LIMITED Full time

Rotherwood Recruitment are working in partnership with a reputable, innovative client based in Burnley. Due to expansion they are now looking for a Quality Engineer to join their team.
- The role of a Quality Engineer is to ensure that all products including incoming products and internally produced components meet the quality standards required by the customer and the organisation.
- To be responsible for auditing the production process in line with the PPAP method and QMS. Provides support any identifying and raising quality issues internally, and to ensure a prompt resolution to the issues found.
- To ensure that all engineering and production activities are coordinated and controlled, and all continuous improvements are driven via OEE data.

Specific responsibilities:
Lead all quality-related issues within the manufacturing team, internal, customer and supplier issues
- Coordinate and instruct the inspection team
- Be champion of 8D for all internal, customer and supplier issues, ensuring effective 8D methodology is used.
- Be the direct contact to all customers when a quality issue is reported, ensuring the issues are robustly contained, and all concern closure timings are adhered to.

Ensure compliance and assist with adherence to the Quality management system
- Ensure all training is provided with personnel on specific qms procedures and training records are maintained
- Assist with first off sample approvals
- Write product test procedures
- Confidence to stop production in the event of manufacture of unacceptable goods/processes

Ensure all
- Standard operating procedures are up to date and accurately describe standards required
- Ensure all personnel working to quality processes and procedures are trained and signed off as being competent.
- Controlled documents are registered on the database and issued as required

Lead all quality related tasks
- Ability to review and interrogate customer design records such as 3D CAD, engineering drawings, engineering specifications.
- Ensure all customers design requirements are being checked to confirm product conformity.
- Ability to understand CMM measurement reports and competent to measure all features using alternative equipment such as height gauges, micrometers, verniers, scan or form trace machines, in line with CAD or Drawings.

Conduct product and process audits
- Lead process and LPA audits, ensuring KPIS's are in place to address audit performance.
- Ensure control plans, PFMEAs and associated documentation are implemented effectively and maintained.
- Ensure products are being manufactured in line with customer requirements.
- Lead layout inspection audits for parts relevant to business unit.

Monitor, report & lead improvement actions on quality related key performance indicators including scrap monitoring, rework levels, parts per million
- Maintain and display quality performance indicators - communicate these out to the business that shows exactly how areas of the manufacturing unit/business is performing in relation to quality, including cost of none quality.
- Lead quality performance reviews with the business to drive accountability.
- Implement actions to address poor performance.

Drive continuous improvement for product/process quality issues by
- Conducting root cause analysis
- Instigating permanent corrective and preventative actions, ensuring effectiveness if actions is confirmed via usage of data.

Asist in all lean initiatives
- 5S Principles
- Lean six sigma
- Statistical process control

Take an active role in meetings and problem solving activities such as
- Quality concerns
- Production performance
- Breakdowns and interventions
- Manning and resource
- Production non conformities

Skills and attributes:

- Independently determines approach and assigned tasks
- Understanding manufacturing processes
- Understanding engineering, scientific and other technical information
- Strong problem-solving skills and logical approach
- Understand lean manufacturing
- Ability to work in a diverse and dynamic environment
- Planning and prioritising activities
- Excellent negotiation skills
- Ability to present data effectively
- Understanding of Health and Safety practices
- Team working skills
- Analytical skills
- PC skills
- Exercise’s latitude and technical judgement in deciding work methods
- Ability to train the work group and lead teams within the work group
- Ability to manage group to achieve goals within budget
- Good understanding of customer expectations and deliverables with an awareness of the impact of failure/cost of poor quality

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