Principal Materials and Process Engineer

1 week ago

Banbury, Oxfordshire, United Kingdom -c93b-4d6f-896e-b30a0ca86446 Full time £65,000 - £95,000 per year

Location:

Banbury, Oxfordshire, England

Salary:

£65k - 95k per year

Category

Engineering

Sector:

Aerospace and Defence

Contract type

Permanent

Consultant:

Jordan Regan

Principal Materials and Process Engineer

Banbury, United Kingdom

£95K DOE + Performance Bonus

About the Role

Morson are proud to partner with a leading aerospace company based in Banbury, who are at the forefront of developing next-generation composite technologies.

We're looking for a Principal Materials and Process Engineer to take on a pivotal leadership role within a highly skilled engineering team.

In this role, you will act as the lead MsP specialist, driving the introduction of a novel composite material system produced using a high-rate manufacturing process that's brand new to the aerospace sector.

This is an exceptional opportunity for an experienced engineer to work in a fast-paced, innovative environment where new materials and processes are being shaped for future aerospace platforms.

Key Responsibilities

  • As the Principal MCP Engineer, you will:
  • Lead the development and introduction of new composite material systems
  • and processing technologies.
  • Author detailed materials and process specifications for resin, fibre, composite processes, inspection, and assembly.
  • Define and manage test plans for physical, chemical, and mechanical property characterisation.
  • Develop new test methods to address gaps in existing ASTM and industry standards.
  • Perform statistical analysis of test data and produce high-quality technical reports for customer and certification use.
  • Ensure compliance with global chemical legislation (e.g., REACh).
  • Keep company strategy aligned with emerging MsP technologies and best practices.
  • Provide technical guidance and problem-solving support for all MCP-related issues.
  • Collaborate with metallic materials specialists to define metals and associated processes, including heat treatment and corrosion protection.

About You

  • Essential Skills s Experience
  • Deep understanding of Polymer Matrix Composites (PMCs) — including matrix types, fibres, manufacturing technologies, and in-service performance.
  • Proven experience authoring MsP specifications for composite systems.
  • Experience working with OEMs and/or regulators to certify PMC materials and structures for aerospace applications.

Desirable Skills

  • Knowledge of dry fibre processing and resin infusion technologies.
  • Experience developing test methods for PMC material characterisation.
  • Familiarity with thermal analysis techniques (DSC, DMA).
  • Degree in Materials Science, Polymer Science, Mechanical Engineering, or a related field.
  • Highly motivated, proactive, and able to work on your own initiative.
  • Strong communication skills with a collaborative approach.
  • Analytical mindset with a sound grounding in solid mechanics and first- principle analysis.
  • Interest in contributing to industry working groups (e.g., ASTM D30, CMH-17).

What's on Offer

  • Salary up to £G5,000 (depending on experience)
  • Performance-based bonus scheme
  • Pension scheme – up to 10% employer contribution
  • Private medical insurance C comprehensive health cash plan
  • 25 days annual leave + bank holidays
  • Flexible benefits package, including:
  • Holiday buy/sell options
  • Discounted gym memberships
  • Enhanced maternity, adoption, and paternity leave
  • Structured training and clear career progression pathways

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