Process Lead

Showing 67 Process Lead jobs in County Durham Billingham (Home of McCoy’s, Wheat Crunchies, pombear and more…)On‑site Join our snack-loving teamWe’re looking for a Process Lead to join us at KP Snacks. If you’re ready to bring your ideas to the table, grow your skills and be part of a team that values what makes you, you – this could be your next big move. About the roleThe Process Lead is responsible for the Daily Management System (DMS) processes and utilising structured problem‑solving techniques, which supports and helps build employee skills and capability. The Process Lead will forward options and recommend actions to prevent or reduce losses. Your decision making will be made in close collaboration with the Line Lead and Maintenance Lead. What’s in it for you?We believe in rewarding our colleagues and helping them thrive. Here’s a flavour of what we offer: Comprehensive healthcare support – including Medicash Health Cash Plan, Digital GP, Best Doctors second opinion service and specialist cancer care KP Pension Plan – contribution matching up to 7% of your salary 25 days holiday, plus the option to buy more KP4ME – our online platform for benefits, discounts, wellbeing tools and more What will you be doing? Own and develop the Centre Line Management System and Changeover DMS for production lines, driving performance and efficiency. Lead the exciting challenge of identifying equipment and process gaps through health checks, data analysis, and continuous improvement activities. Collaborate closely with Equipment Owners, Line Leads, and wider site teams to share knowledge, coach best practices, and build operational capability. Drive significant impact by eliminating machine losses, optimising changeover procedures, and enhancing daily line performance. Embrace a learning opportunity by analysing machine data, implementing countermeasures, and continually evolving data capture and reporting systems. Who are we?We’re KP Snacks, part of the Intersnack family. Across more than 30 countries, over 15,000 of us work together to make the snacks people love – from Hula Hoops to McCoy’s. In the UK, we’re a team of around 2,400 colleagues, based across seven sites and our Slough HQ. We’re proud of our close‑knit culture, where we speak up, celebrate differences and push boundaries together. We’re committed to inclusionWe’re building a workplace where everyone belongs. If you don’t tick every box, we’d still love to hear from you – your unique perspective could be just what we need. And if there’s anything we can do to make the process easier for you, just let us know. We’d love to hear from you if you can bring: Strong knowledge of process control and a naturally inquisitive approach to problem‑solving. Effective communication, interpersonal collaboration, and coaching skills that positively influence new ways of working and strengthen team performance. Hands‑on experience with training others, utilising Microsoft Excel and Microsoft 365 tools, and driving change through personal initiative and teamwork. Experience as an Advanced Team Member or Equipment Owner would be beneficial, but we welcome applications from those who are keen to learn and develop. A passion for continuous learning, personal growth, and role‑modelling KP’s values of ownership, collaboration, and a positive approach to change. Our client is seeking a highly experienced and proactive Lead Process Optimization Engineer to drive efficiency improvements within their industrial operations in Newcastle upon Tyne, Tyne and Wear, UK. This role is critical to enhancing productivity, reducing waste, and ensuring the highest standards of operational excellence. You will be instrumental in analysing existing manufacturing processes, identifying bottlenecks, and implementing data‑driven solutions. This is a hands‑on role requiring strong analytical skills and a deep understanding of industrial engineering principles. Responsibilities: Analyze current manufacturing and production processes to identify areas for improvement in efficiency, quality, and cost‑effectiveness. Develop and implement strategies for process optimization using methodologies such as Lean Manufacturing, Six Sigma, and Kaizen. Design and oversee pilot projects for new process implementations and improvements. Collect and analyze process data using statistical methods to measure performance and identify trends. Collaborate with production, quality assurance, and R&D teams to implement changes and ensure smooth transitions. Develop and maintain Standard Operating Procedures (SOPs) for optimized processes. Train and mentor operational staff on new processes and best practices. Prepare detailed reports and presentations on process improvement initiatives, outcomes, and return on investment (ROI). Stay informed about the latest advancements in industrial engineering and manufacturing technologies. Ensure compliance with all health, safety, and environmental regulations within the plant. Qualifications: Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related discipline. A Master's degree is a plus. Minimum of 6 years of experience in industrial engineering, process improvement, or operations management within a manufacturing environment. Proven experience leading successful process optimization projects. Strong knowledge of Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and other continuous improvement methodologies. Proficiency in data analysis tools, statistical software (e.g., Minitab), and simulation software. Excellent problem‑solving, analytical, and critical‑thinking skills. Strong leadership, communication, and interpersonal skills. Ability to manage multiple projects simultaneously and meet deadlines. Experience with CAD software is advantageous. Familiarity with supply chain management and logistics is beneficial. This is a fantastic opportunity to shape the future of our client's production capabilities and drive significant operational improvements. If you are a results‑oriented engineer with a passion for efficiency, we encourage you to apply and become a key part of our team in Newcastle upon Tyne. Our client is seeking a highly skilled and experienced Lead Industrial Engineer to join their manufacturing operations in Sunderland, Tyne and Wear, UK. This critical role involves optimizing manufacturing processes, ensuring quality, and driving continuous improvement to achieve operational excellence. Key Responsibilities: Develop and implement strategies for process optimization, waste reduction, and workflow enhancement across manufacturing and logistics. Lead cross‑functional teams in identifying bottlenecks, inefficiencies, and areas for cost savings. Utilize simulation software and data analytics tools to model and test process changes before implementation. Design and standardise operating procedures, ensuring compliance with quality and safety standards. Evaluate new technologies and automation opportunities to improve operational performance. Manage capital expenditure projects related to process improvements and equipment upgrades. Train and mentor junior engineers and production staff on industrial engineering principles and best practices. Conduct root cause analysis for production issues and implement corrective actions. Prepare detailed reports and presentations on project progress, findings, and recommendations to senior management. Champion a culture of continuous improvement and operational excellence within the organization. Qualifications: A Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related discipline. A Master's degree or professional certification (e.g., IE, Lean Six Sigma Black Belt) is highly preferred. A minimum of 8 years of progressive experience in industrial engineering within a manufacturing environment. Proven expertise in lean manufacturing methodologies (e.g., 5S, Kaizen, Value Stream Mapping). Proficiency in simulation software (e.g., Arena, AnyLogic) and statistical analysis tools (e.g., Minitab). Strong understanding of production planning, scheduling, and supply chain dynamics. Excellent leadership, communication, and problem‑solving skills. Demonstrated ability to lead and influence cross‑functional teams. Experience in project management and managing budgets for operational improvements. Must be comfortable working on‑site in a demanding manufacturing environment. This is a challenging and rewarding role for an industrial engineering leader looking to make a substantial impact on operational performance. Join our team and help shape the future of our manufacturing excellence. Our client is looking for an experienced and innovative Lead Process Improvement Engineer to join their manufacturing operations in Newcastle upon Tyne, Tyne and Wear, UK. This pivotal role will be responsible for identifying, analysing, and implementing improvements across all aspects of the production process to enhance efficiency, reduce costs, and maintain the highest standards of quality and safety. Key Responsibilities: Lead the development and execution of strategic process improvement projects. Utilise Lean Six Sigma methodologies to drive efficiency and waste reduction. Analyse complex production data to identify root causes of issues and opportunities. Develop and implement process documentation, standard operating procedures (SOPs), and best practices. Manage project timelines, budgets, and resources effectively. Facilitate workshops and training sessions on continuous improvement techniques. Collaborate with Production, Quality, and Maintenance departments to achieve operational goals. Mentor and develop a team of engineers and process specialists. Champion a culture of continuous improvement and employee engagement. Ensure compliance with all health, safety, and environmental regulations. Qualifications: Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, or a related field. Certified Lean Six Sigma Black Belt or Master Black Belt is highly desirable. Minimum of 7 years of experience in process improvement within a manufacturing setting. Demonstrated experience in leading cross‑functional teams and managing complex projects. Proficiency in data analysis tools and statistical software. Excellent stakeholder management and communication skills. Strong understanding of manufacturing operations and supply chain dynamics. This role will be a remote lead process engineer position. Key responsibilities and qualifications are similar to those above, focusing on process optimisation, data analysis, and continuous improvement in a distributed team environment. Our client is a prominent player in the energy sector and is seeking an experienced Lead Process Engineer to join their innovative team based in Sunderland, Tyne and Wear, UK. This critical role will involve developing and implementing process improvements across renewable energy projects. Responsibilities: Lead the design and development of new and existing process systems within the renewable energy domain. Optimise existing processes to improve efficiency, reduce costs, and enhance safety. Develop P&IDs, process simulations, and mass/energy balances. Conduct HAZOP studies and other risk assessments. Manage process engineering project timelines and budgets. Collaborate effectively with mechanical, electrical, and control engineers. Provide technical guidance and mentorship to a team of process engineers. Prepare technical reports, specifications, and documentation. Stay updated with emerging technologies and best practices in process engineering and renewable energy. Ensure all process designs meet regulatory requirements and company standards. Qualifications: BEng/MEng in Chemical Engineering or a related discipline. Significant experience in process engineering, with a substantial portion in the energy or chemical industries. Proven experience in leading engineering projects and teams. Expertise in process design, simulation (e.g., Aspen HYSYS, PRO/II), and troubleshooting. Strong knowledge of safety regulations and best practices (e.g., HAZOP). Excellent analytical, problem‑solving, and decision‑making skills. Outstanding communication and interpersonal abilities. Familiarity with renewable energy technologies (e.g., biomass, solar thermal, hydrogen). Ability to manage multiple priorities and work under pressure. Chartered Engineer status is desirable. This is a fantastic opportunity to make a significant impact on the future of energy production and drive operational excellence. Our client is seeking a highly experienced Lead Process Safety Engineer to ensure the highest standards of safety across their chemical processing facilities. Key responsibilities and qualifications are listed below. Key Responsibilities: Develop and implement comprehensive Process Safety Management (PSM) programs in accordance with industry standards (e.g., OSHA PSM, COMAH). Lead and participate in Process Hazard Analyses (PHAs), including HAZOP, LOPA, and What‑If studies. Oversee the development and execution of safety integrity level (SIL) assessments and safety instrumented systems (SIS) design. Conduct thorough incident investigations, root cause analyses (RCAs), and develop corrective action plans. Ensure compliance with all relevant safety regulations and company policies. Develop and deliver process safety training to engineers, operators, and management. Perform safety reviews for new process designs, modifications, and management of change (MOC) processes. Maintain safety documentation, including safety manuals, operating procedures, and emergency response plans. Audit and assess the effectiveness of existing safety systems and procedures. Champion a strong safety culture throughout the organization. Stay updated on emerging safety technologies, regulations, and best practices in chemical engineering. Qualifications: Bachelor's or Master's degree in Chemical Engineering or a closely related discipline. Professional Engineer (PE) or equivalent chartered status is highly desirable. A minimum of 8 years of experience in process safety engineering within the chemical or petrochemical industry. Proven experience in leading and facilitating HAZOP, LOPA, and other PHA methodologies. In-depth knowledge of relevant safety standards and regulations (e.g., IEC 61511, NFPA, ATEX). Experience with quantitative risk assessment (QRA) techniques. Excellent analytical, problem‑solving, and decision‑making skills. Strong leadership, communication, and interpersonal abilities. Ability to work effectively under pressure and manage multiple priorities. Familiarity with process safety software tools. Our client is a globally recognized leader in chemical innovation, seeking a talented and experienced Lead Process Chemist to join their dynamic team. This fully remote position offers the flexibility to work from any location within the UK. The role demands a deep understanding of chemical principles and a strong focus on process optimisation and safety. Key Responsibilities: Designing, developing, and optimizing chemical synthesis routes and manufacturing processes. Conducting rigorous laboratory experiments and pilot plant trials. Analyzing experimental results and providing detailed reports on findings and recommendations. Collaborating with cross‑functional teams to ensure successful process scale‑up and implementation. Troubleshooting and resolving process‑related issues to improve yield, purity, and efficiency. Developing and validating analytical methods for process monitoring and control. Ensuring all work adheres to safety, environmental, and regulatory standards. Mentoring and guiding junior chemists and technicians. Researching and evaluating new technologies and methodologies to enhance process capabilities. Qualifications: Ph.D. or Master's degree in Chemistry, Chemical Engineering, or a closely related field. Minimum of 8 years of experience in process chemistry, with a proven track record in chemical synthesis and scale‑up. Extensive knowledge of organic synthesis, catalysis, and reaction engineering. Experience with process safety evaluations (e.g., HAZOP). Proficiency in analytical techniques such as HPLC, GC, NMR, and Mass Spectrometry. Excellent data analysis, interpretation, and report‑writing skills. Strong communication and interpersonal skills, essential for remote collaboration. Demonstrated ability to work independently and manage projects effectively in a remote setting. Experience in (Specific Sector, e.g., Pharmaceuticals, Specialty Chemicals) is a plus. Our client, a leader in the automotive manufacturing sector, is seeking an experienced Lead Process Engineer to join their innovative team in Newcastle upon Tyne, Tyne and Wear, UK. This critical role involves optimising and developing manufacturing processes to enhance efficiency, quality, and cost‑effectiveness while ensuring safety and regulatory compliance. Key responsibilities include: Designing, implementing, and optimising manufacturing processes for automotive components and assembly lines. Leading the development and integration of new production technologies and automation solutions. Analyzing production data to identify bottlenecks, inefficiencies, and opportunities for improvement. Developing and executing process improvement projects using methodologies such as Lean Manufacturing and Six Sigma. Creating and maintaining detailed process documentation, including standard operating procedures (SOPs) and work instructions. Collaborating with cross‑functional teams, including design, quality, and maintenance, to resolve production issues. Conducting capability studies and process validation to ensure product quality and consistency. Training and mentoring junior engineers and production staff on new processes and technologies. Evaluating and recommending equipment upgrades and modifications to enhance manufacturing capabilities. Ensuring compliance with health, safety, and environmental regulations within the production environment. Troubleshooting production issues and implementing corrective actions to minimise downtime. The ideal candidate will hold a Bachelor's or Master's degree in Mechanical Engineering, Manufacturing Engineering, or a related field. Proven experience in process engineering within the automotive or a similar high‑volume manufacturing industry is essential. Strong knowledge of manufacturing principles, Lean Six Sigma methodologies, and statistical process control (SPC) is required. Experience with CAD software and process simulation tools is highly desirable. Excellent analytical, problem‑solving, and project management skills are crucial, along with the ability to lead teams, communicate effectively at all levels, and drive change. Our client is seeking a highly experienced Lead Process Safety Engineer to ensure the highest standards of safety across their chemical processing facilities. This role is integral to maintaining operational integrity and preventing incidents. You will be responsible for developing, implementing, and overseeing robust process safety management systems. Qualifications and responsibilities are listed above for each relevant role. #J-18808-Ljbffr