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Senior Mechanical Design Engineer

2 months ago

Gloucester, Gloucestershire, United Kingdom SEGULA Technologies Full time

About SEGULA Technologies

SEGULA Technologies is a leading engineering company that serves clients in the aerospace, automotive, nuclear, and renewable energy sectors. We focus on design, construction, installation, commissioning, operation, maintenance, decommissioning, and dismantling, as well as logistics and documentation.

Job Description

We are seeking an experienced Senior Mechanical Design Engineer to join our team to support an exciting client in the aerospace industry. As a Senior Mechanical Design Engineer, you will be responsible for ensuring the safety, reliability, and performance of propulsion systems in accordance with relevant regulations and standards.

Key Responsibilities

  • Creating CAD models and GD&T drawings of parts and assemblies for electric aviation propulsion systems and surrounding systems.
  • Working with team members to review and release designs for prototype and production, applying knowledge of materials, fits, finishes, and manufacturing methods as appropriate.
  • Performing simulation and analysis as required to support design and certification efforts, both numerical and analytical, including structural, modal, thermal, and fluids.
  • Proposing, designing, and building test stands as required to support design efforts and qualification, and executing test plans in accordance with safety requirements and industry best practices.
  • Defining production and assembly processes for electric propulsion systems and their subcomponents and parts.
  • Designing and/or evaluating assembly aids for motor builds as needed. Supporting manufacturing engineering in the creation of work instructions for series production.
  • Collaborating closely with cross-functional teams, including electromagnetic, power electronic, thermal, and aerodynamics engineers, to incorporate power distribution systems seamlessly into our aviation platforms, considering factors such as system integration, electromagnetic compatibility, and operational safety.
  • Participating in design reviews, requirement reviews, test readiness reviews, and other reviews and assessments as required to support aerospace certification.
  • Serving as a liaison with operations and outside suppliers during manufacture of parts and subcomponents to ensure that all design issues are resolved, and that drawings are updated as required.
  • Dispositioning non-conforming parts and components.

Qualifications

  • Bachelor's degree in an appropriate field (Mechanical Engineering, Aerospace Engineering, etc.) and professional experience of 6 or more years, or an equivalent combination of education and experience.
  • NX or similar CAD software - solid modelling and drawing creation with GD&T.
  • Teamcenter PLM or similar configuration management.
  • Simcenter 3D, Nastran, or similar structural FEA software.
  • Design and analysis of metallic, thermoplastic, thermoset, elastomeric, and composite parts including fatigue cycling, thermal effects, structural loading, and frequency-domain effects.
  • Knowledge of production methods for the above, including subtractive, additive, finishing, heat treatment, and coatings.
  • Knowledge of production methods for electric motors, including lamination stacking, coil windings, varnishing, potting, and magnet bonding.
  • Design and analysis of gears, splines, and similar geometries.
  • Design for reliability and fault tolerance.
  • Design of test benches and supporting certification elements.