DCM Machine Operator

5 days ago

Telford, Telford and Wrekin, United Kingdom Magna Full time

Job Summary:

Cosma International seeks a skilled DCM Machine Operator to join our production team. As a key member, you will be responsible for setting up and adjusting various sizes of dies into Buhler Die Cast Machines and Trim presses to ensure parts are produced within specification.

Key Responsibilities:

  • Ensure that all dies are pre-staged at the machines and set according to the set-up sheets ready to be used for production.
  • Identify where remedial work might be required by support functions or ensure safe return of the dies to dedicated storage location at the end of the production run.
  • Leading planned / unplanned tool changing of Die Cast machines to ensure timely production against the plan.
  • Lead changeover activities and utilising SMED methodology to structure organised reduction of changeover times and provide detailed changeover report with concerns to production supervisor.
  • Co-ordinate changeover activities with other stakeholders i.e., toolroom to ensure die availability on pre-heat station against the production plan.
  • Conduct daily backup tooling audit to ensure tooling and equipment is available if needed to complete the changeover if primary tooling is unavailable.
  • Be competent in running high pressure die casting machines, recovery of ABB robots from an emergency stop position.
  • Perform TPM activities as needed and directed, such as, but not limited to cleaning, oiling and lubricating machines.
  • Check machine operation is within expected and set parameters and correct any out of conditions setting and/or report faults to the production supervisor or process engineering team.
  • Engage in CCUK continuous improvement initiatives (MAFACT) through identification and implementation of improvement activities that demonstrates measurable improvements in cycle time, work content reduction or workplace organisation.
  • Promote the companies HSE policies across the department and plant.

Requirements:

  • Proven production experience in Die casting machine setting and operating i.e., Buhler DCMs.
  • Tool setting experience.
  • Knowledge of SMED/QCO and business improvement tools and methodology.
  • Experience of practical problem solving.
  • 5S and workplace organisation methodology.
  • Licensed operation of overhead crane.
  • Understanding of KPI's to drive performance.
  • ABB robot operation and basic programming.

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