DCM Machine Setter Operator

2 weeks ago


Telford, Telford and Wrekin, United Kingdom Magna Full time

Job Summary

Magna is seeking a highly skilled DCM Machine Setter Operator to join our production team at Cosma International. The successful candidate will be responsible for setting up and adjusting various sizes of dies into Buhler Die Cast Machines and Trim presses to ensure parts are produced within specification.

Key Responsibilities

• Ensure all dies are pre-staged at the machines and set according to the set-up sheets ready to be used for production.

• Identify where remedial work might be required by support functions or ensure safe return of the dies to dedicated storage location at the end of the production run.

• Lead planned / unplanned tool changing of Die Cast machines to ensure timely production against the plan.

• Co-ordinate changeover activities with other stakeholders to ensure die availability on pre-heat station against the production plan.

• Conduct daily backup tooling audit to ensure tooling and equipment is available if needed to complete the changeover if primary tooling is unavailable.

• Perform TPM activities as needed and directed, such as cleaning, oiling and lubricating machines.

• Check machine operation is within expected and set parameters and correct any out of conditions setting and/or report faults to the production supervisor or process engineering team.

• Engage in Cosma International continuous improvement initiatives (MAFACT) through identification and implementation of improvement activities that demonstrates measurable improvements in cycle time, work content reduction or workplace organisation.

Requirements

• Proven production experience in Die casting machine setting and operating i.e., Buhler DCMs.

• Tool setting experience.

• Knowledge of SMED/QCO and business improvement tools and methodology.

• Experience of practical problem solving.

• 5S and workplace organisation methodology.

• Licensed operation of overhead crane.

• Understanding of KPI's to drive performance.

• ABB robot operation and basic programming.


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