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Reliability Specialist
2 months ago
**Job Title:** Condition Monitoring Engineer
**Job Type:** Full-time, Permanent
**Location:** Field-based, covering East Anglia
**About the Company:**
A leading provider of condition monitoring and reliability services, with a strong commitment to innovation and service excellence. Our client is a renowned expert in the field, offering bespoke solutions to enhance plant performance and asset management.
**Job Summary:**
We are seeking an experienced Condition Monitoring Engineer to join our dynamic team. As a key member of our condition monitoring team, you will play a critical role in the reliability and performance of our clients' machinery and equipment.
**Key Responsibilities:**
- **Condition Monitoring Setup and Management:**
- Lead the setup of condition monitoring programs for clients, including building and maintaining CM technology databases to applicable company and client standards.
- Assist with advanced setup work such as Criticality Analysis, Condition Monitoring Stand equipment walk-downs for information gathering.
- **Data Collection and Analysis:**
- Responsible for the on-site data collection using various condition monitoring techniques, including vibration analysis, thermography, oil analysis, and ultrasound.
- Ensure all data is collected accurately and aligns with industry best practices and company standards.
- Perform visual inspections of equipment to identify any installation issues, damage, or other potential problems. Analyse collected data for defects or deficient conditions and report findings accurately.
- **Reporting and Communication:**
- Generate detailed reports based on the analysis of condition monitoring data, ensuring accuracy and clarity.
- Communicate the results to clients, ensuring that all critical issues are communicated before the end of the day.
- Follow up with clients to ensure understanding of the report and any recommended actions.
- Maintain records of all reports sent to customers, ensuring that documentation is accurate and accessible for future reference.
- **Customer Communication and Education:**
- Act as a primary point of contact for clients, providing clear communication about the condition monitoring process, results, and recommendations.
- Conduct technology awareness sessions for clients as requested, helping them understand the value of condition monitoring.
- Submit documented case studies to support machine lifecycle improvement and showcase the impact of the services provided.
- **Database Management and Auditing:**
- Ensure all condition monitoring databases are up to date with accurate information, including asset codes, images, and bearing information.
- Manage database changes and ensure compliance with applicable standards.
- Lead the Management of Change (MOC) process for database updates, ensuring that all changes are tracked and documented.
- **Safety and Compliance:**
- Ensure compliance with safety standards including company, client, and other applicable regulations.
- Actively participate in safety programs to foster continuous improvement and report any safety concerns immediately.
- **Mentoring and Development:**
- Mentor and train less experienced technicians, providing guidance and sharing knowledge to help them improve their skills and performance.
- Convey knowledge gained training sessions to the team, ensuring that the entire team benefits from ongoing learning.
- **General Performance Measurements:**
- **Technical Competence:** Accurate analysis and reporting of condition monitoring data. Reports are timely, accurate, and meet the client and company standards.
- **Customer Satisfaction:** All client inquiries are courteously attended to, and strong relationships are maintained. The professional image is projected at all times.
- **Safety Compliance:** Work is performed safely, and continuous improvement in safety programs is actively supported. Work areas and equipment are kept neat, clean, and organized.
**Requirements:**
- **Education/Certification:**
- High school graduate or equivalent required.
- Recognised apprenticeship preferred.
- HNC/HND in a technology or engineering field preferred.
- Certifications: Vibration Analysis Category 3, or industry equivalent.
- **Required Knowledge:**
- Strong knowledge of machinery fundamentals (pumps, motors, gearboxes, compressors, etc.).
- Detailed knowledge of data acquisition techniques using vibration analysers, ultrasound, infrared cameras, and motor testing equipment.
- Familiarity with mechanical and electrical condition monitoring technologies.
- **Experience Required:**
- Minimum of 3 years of directly related experience in condition monitoring and reliability engineering.