Aerospace Engineer for Compression System Design

4 days ago

London, Greater London, United Kingdom ZipRecruiter Full time

Job Title: Aerospace Engineer for Compression System Design

Estimated Salary:$ 183,000 - $230,000 per year

Location: Cheshire, CT

About the Job:

We are seeking an experienced Aerospace Engineer to join our team as a Structures Compression Systems Principal Engineer. As a key member of our design team, you will be responsible for ensuring the structural integrity and performance of compression system components in demanding aerospace applications.

Key Responsibilities:
  • Design and Analysis: Oversee the design of compression system components, including rotor blades, stators, casings, and other structural elements. Utilize reduced-order structural analysis tools and finite element analysis (FEA) to optimize component geometries for strength, stiffness, and weight.
  • Material Selection: Collaborate with materials engineers to select appropriate materials and manufacturing processes for compression system components, considering factors such as material properties, environmental conditions, and cost-effectiveness to ensure optimal performance and durability.
  • Fatigue and Fracture Analysis: Perform fatigue life and fracture mechanics analyses to assess the structural integrity of compression system components over operational conditions defined by the mission. Identify critical locations and potential failure modes, and develop mitigation strategies to enhance component reliability.
  • Vibration and Modal Analysis: Conduct vibration and modal analysis to characterize the dynamic behavior of compression system structures. Identify natural frequencies, mode shapes, and potential resonance effects, and implement design modifications to mitigate vibration issues.
  • Thermal Analysis: Evaluate thermal effects on compression system structures due to aerodynamic heating, cooling flows, and internal heat. Ensure adequate thermal management strategies are implemented to prevent excessive temperature gradients and thermal stresses.
  • Design Optimization: Collaborate with aerodynamic engineers to optimize compressor blade and vane shapes for improved aerodynamic performance while maintaining structural integrity and longevity. Balance structural requirements with aerodynamic and aeromechanics objectives to achieve the best overall design solution.
  • Testing Support: Provide guidance and support for structural testing of compression system components and assemblies. Analyze test data to validate analytical predictions and refine structural models and design methodologies.
  • Risk Assessment: Conduct risk assessments to identify potential structural issues such as flutter, resonance, and fatigue cracking. Develop risk mitigation plans and work closely with aerodynamic, mechanical, and systems engineers to address identified risks.
  • Documentation and Reporting: Prepare technical reports, design documentation, and presentations to communicate structural analysis results, design recommendations, and project status to internal stakeholders and customers.
  • Training: Provide guidance and hands-on training to lesser-experienced personnel in the application of analytical tools, interpretation of simulation or testing results, and in the balanced decision-making required to field a successful compression system design.

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