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Hydrogen Powertrain Specialist

2 months ago

Kemble, Gloucestershire, United Kingdom ZeroAvia Full time
Job Description

Company Overview

ZeroAvia is a leading innovator in the field of zero-emission aviation, committed to designing and commercializing hydrogen-powered solutions that will positively impact the future of aviation, global connectivity, and the world.

Job Summary

We are seeking a highly skilled Thermal Systems Engineer to join our team. As a key member of our Hydrogen Powertrain team, you will be responsible for the development of thermal management components and systems for fuel cell electric powertrains.

Main Responsibilities

  • Thermal Management Component Development

Design, develop, and test thermal management components and systems for fuel cell electric powertrains, ensuring optimal performance and efficiency.

Innovative Thermal Concept Generation

Generate innovative thermal concepts, prototype designs, and develop detailed designs, analysis, testing, and verification in line with aerospace regulations.

Systems Engineering Collaboration

Collaborate with Systems Engineering teams to deliver thermally optimized solutions, defining thermal system requirements and equipment specifications.

Stakeholder Liaison

Liaise with internal and external stakeholders to ensure accurate and efficient implementation of thermal solutions.

CAD Design and Development

Develop CAD geometries of thermal system components and designs, including preparation of simple manufacturing part and assembly drawings.

Numerical Simulation and Optimization

Perform numerical simulation and optimization of components and systems using a range of tools, including hand calculations, 1D thermofluid modeling, and CFD analysis.

Tool Development and Improvement

Develop and improve internal analysis and data processing tools from first principles.

Ground Test Campaigns

Plan and conduct ground test campaigns to characterize equipment and verify system-level requirements.

Subject Matter Expertise

Provide subject matter expertise relating to the integration of thermal system components.

Fault Finding and Issue Resolution

Assist with fault finding and issue resolution when necessary.

Project Reporting

Support reporting of project timing and cost management for the area of design responsibility.

Requirements

  • Education

Bachelor's degree in an appropriate discipline and commensurate depth of technical experience, or an equivalent combination of education and experience.

Technical Experience

3-5 years of first-hand knowledge of implementing innovative design solutions relevant to thermal systems.

Technical Skills

Conversant with associated components such as heat exchangers, pumps, valves, and sensors, etc.

Testing and Validation

Hands-on experience of testing and validation in physical and/or virtual domains.

Programming Skills

Proficient at hand calculations and coding using Matlab and/or Python.

Analysis Tools

User of 1D thermo-fluid analysis (e.g. Matlab Simscape) and commercial CFD codes (e.g. Ansys Fluent, Siemens Star CCM+).

CAD and PLM Tools

Competent user of CAD and PLM tools (e.g. Simens NX) including preparation of engineering drawings, P&IDs, surface modeling, etc.

Materials and Processes

Knowledge of materials, finishes, and other processes including additive manufacturing.

Thermodynamics

Working knowledge of phase change, high and low temperature thermodynamics.

Fuel Cell and Electric Powertrain Cooling Systems

Prior knowledge of H2 fuel cell and/or electric powertrain cooling systems.

High Voltage Enclosures and Power Electronics

Experience of high voltage enclosures, power electronics, and associated thermal management practices.

Communication and Interpersonal Skills

Ability to assimilate technology and technical details quickly and communicate the requirements clearly to ZeroAvia colleagues and stakeholders.

Language Skills

Excellent interpersonal skills and level of spoken and written English, additional languages a plus.

Teamwork and Initiative

Ability to work on own initiative as well as part of a growing multinational team.

Benefits

  • Stock Options

Competitive stock options package.

Relocation Support

Relocation support for successful candidates.

Holiday and Time Off

25 days of annual leave plus public holidays.

Free Lunch and EV Club

Free lunch and EV club membership.

Flying Club and Private Healthcare

5 free hours of flying lessons plus discount on pilot's license (PPL) and private healthcare package.

Salary Sacrifice Schemes

Salary sacrifice schemes for EV club, Curry's Tech, Cycle to Work, and Ikea Furniture.

Weekly Spot Bonuses

Weekly spot bonuses.

Income Protection and Legal Support

Income protection and legal support.