Thermal Systems Design Expert

14 hours ago

Kemble, Gloucestershire, United Kingdom ZeroAvia Full time

Company Overview:

ZerOavia is a leading innovator in the field of zero-emission aviation, dedicated to designing and commercializing hydrogen-powered solutions that will positively impact the future of aviation and global connectivity.

Job Description:

We are seeking a highly skilled Thermal Systems Design Expert to join our team, responsible for developing thermal management components and systems for fuel cell electric powertrains. As a key member of our engineering team, you will be working closely with other functions to deliver thermally optimised solutions and meet current and future system requirements.

Main Responsibilities:

  • Developing innovative thermal concept generation, prototype design, and development.
  • Detailed design, analysis, testing, and verification in line with aerospace regulations.
  • Defining thermal system requirements and equipment specifications, interfacing with Systems Engineering teams.
  • Liaising with internal and external stakeholders to ensure accurate and efficient implementation of thermal solutions.
  • Hosting, participating, presenting as appropriate in internal and external design and project reviews.
  • Performing numerical simulation and optimisation of components and systems using a range of tools.
  • Planning and conducting ground test campaigns to characterise equipment and verify system level requirements.
  • Providing subject matter expertise relating to integration of thermal system components.
  • Assisting with fault finding and issue resolution when necessary.
  • Supporting reporting of project timing and cost management for area of design responsibility.

Salary: £80,000 - £110,000 per annum, depending on experience.

Required Skills and Qualifications:

  • Bachelor's degree in an appropriate discipline or equivalent combination of education and experience.
  • 3-5 years' first-hand knowledge of implementing innovative design solutions relevant to thermal systems.
  • Conversant with associated components such as heat exchangers, pumps, valves, and sensors.
  • Hands-on experience of testing and validation in physical and/or virtual domains.
  • Proficient at hand calculations and coding using Matlab and/or Python.
  • User of 1D thermo-fluid analysis (e.g. Matlab Simscape).
  • Experience of commercial CFD codes (e.g. Ansys Fluent, Siemens Star CCM+).
  • Competent user of CAD and PLM tools (e.g. Simens NX) including preparation of engineering drawings, P&IDs, surface modelling.
  • Knowledge of materials, finishes, and other processes including additive manufacturing.
  • Working knowledge of phase change, high, and low temperature thermodynamics.
  • Prior knowledge of H2 fuel cell and/or electric powertrain cooling systems.
  • Experience of high voltage enclosures, power electronics, and associated thermal management practices.

Benefits:

  • Stock Options
  • Relocation support
  • 25 days' holiday + public holidays
  • Kemble location: free lunch
  • EV Club and Kemble free EV charging
  • Flying Club: 5 free hours of flying lessons + discount on pilots license (PPL)
  • Private Healthcare: plus dental, optical, mental health support
  • Salary sacrifice schemes: EV Club, Curry's Tech, Cycle to Work and Ikea Furniture
  • Weekly spot bonuses
  • Income protection and legal support

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