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Continuous Improvement Specialist

2 months ago

New Edlington, United Kingdom Polypipe Building Products Full time
Job Title: Continuous Improvement Engineer

Polypipe Building Products is a leading provider of solutions for the residential sector. We work with national and local developers, plumbing and heating engineers, general builders, and groundworkers to deliver above and below ground drainage systems, rainwater solutions, and hot and cold plastic plumbing products.

Job Summary:

The successful candidate will be responsible for driving performance improvement across the Supply Chain, removing non-value-added activities, and introducing new processes to support growth. They will leverage their mechanical and technical expertise to contribute to the creation and implementation of best practice strategy, programs, and processes to improve performance.

Main Responsibilities:
  1. Provide coaching and direction to drive continuous improvement towards maximizing the growth and profitability of the value stream in support of the business strategy.
  2. Lead and mentor the existing workforce to embed a continuous improvement ethos.
  3. Utilize Lean Tools where required to identify waste and embed sustained improvement.
  4. Collect, monitor, evaluate, and report on production/logistics data and use data to plan CI Projects, and where required to lead kaizen bursts.
  5. Improve efficiency through analysis and planning of workflow, space requirements, and equipment layout.
  6. Help develop more efficient ways to utilize people, machinery, materials, data, and energy to make a product or service.
  7. Collaborate with the automation and wider operational teams to implement new technologies into the value stream.
  8. Ensure CI projects are on time and within budget. Track and report on progress of CI projects.
  9. Engage closely with all business functions to give consistent strategic oversight and bring together common objectives.
  10. Ensure a strong process control focus across all key operational and logistics areas.
  11. Ensure CI projects consider requirements for safe working conditions and compliance with health, safety, and environmental legislation.
Requirements:
  • Relevant experience in Manufacturing.
  • Evidence of consistently delivering performance improvement through leading change or leading a team.
  • Able to build effective relationships and collaborate with a range of individuals at all levels in the organization, including evidence of building rapport with those on the coalface.
  • Able to gain buy-in and to influence indirect reports.
  • Significant knowledge and experience in Continuous Improvement / Lean practices and principles.
  • Significant experience of using and/or implementing Continuous Improvement and Lean techniques such as 5 S, Problem Solving, Standardized Work, Visual Management, Oobeya Room, DMAIC.
  • Technical manufacturing and/or maintenance experience and knowledge of TPM.
  • A demonstrable history of leading major transformation projects.
  • Experienced and skilled in leading cross-functional projects.
  • Experienced and skilled in coaching indirect reports in Lean thinking.
  • Strong problem-solving and strategic-thinking skills.
  • A highly collaborative style and able to thrive in a team environment.
Desirable:
  • End-to-end supply chain experience including planning, sourcing, manufacturing, and warehousing.
  • Lean Six Sigma Qualification - Green Belt.
  • Technical manufacturing experience, ideally in plastics manufacturing (such as injection molding or extrusion).
  • An ability to turn complex analysis into meaningful strategy, which can be understood at all levels in the organization.
  • Understanding of EBIT/Working capital pressures.
  • Profound knowledge and experience of continuous improvement change-management and Lean principles.
  • Other industry qualifications such as CPIM, PMP, Prince2, CSCP.
  • Degree in Engineering, Supply Chain, Logistics, Business, Economics, Finance, or other subject relevant to Operations.
  • Experience in dedicated CI role.
Working Hours & Benefits:

Monday - Friday 8:30am until 4:30pm - based on site in Doncaster, DN12 1 ES with 1 day a week working from home.

25 days holiday entitlement plus bank holidays.

Save as you earn Sharesave Scheme.

Contributory pension scheme.

Life assurance (linked to pension scheme membership).

Free flu vouchers.

Various health & wellbeing initiatives including complimentary occupational health on-site physiotherapy and counselling services.

Staff discount on all Genuit Group products.

Free on-site parking.