Quality Assurance Engineer

7 days ago

Billingham, Stockton-on-Tees, United Kingdom ParalloyGroup Full time
About the Role

We are seeking a highly skilled Quality Assurance Engineer to join our team at Paralloy Group. As a key member of our Quality Team, you will be responsible for ensuring the highest standards of quality in our Tube and Static Foundries.

Key Responsibilities
  1. Support the Quality Manager: Assist in maintaining the day-to-day activities of the Quality Engineering Department, ensuring that all quality control requirements are met.
  2. Implement Quality Control Requirements: Ensure the complete and correct implementation of all quality control requirements within the Tube Foundry, including the Spectrometer and Mechanical Test Labs, Static Foundry, Tube Machine Shop, and Static Inspection area.
  3. Maintain Engineering Standards: Ensure that engineering standards are maintained on all applicable shop floors.
  4. Implement Continuous Improvements: Develop and maintain a system of continuous improvements to enhance the quality of our products and processes.
Key Accountabilities
  1. Contract Review and Quality Planning: Conduct contract reviews and produce Quality Plans for Tube / Statics / Centri-Spun manufacturing in a timely manner, acting on any revisions required as directed by the Contracts Engineer and/or by the Technical Department.
  2. Test Note Production: Produce concise Test Notes for each department using information from the Quality Plans.
  3. Item Traceability and Release: Monitor the process for the release of Tube and Static cast items to Fabrication, ensuring that all item traceability/markings conform to specification and have been released accordingly.
  4. Metallurgical Test Records: Monitor the process for completion of all metallurgical test records for Tube and Static cast material to ensure a timely submittal for the final Document Packs, including the Tube Machine Shop.
  5. Quality System Communication: Ensure that the quality system (work instructions) and contract requirements (Quality Plans) are communicated effectively within the Tube Foundry, including the Spectrometer and Mechanical Test Labs, Static Foundry, Static Inspection & Tube Machine Shop, and are understood.
  6. Team Collaboration: Work as part of a team with the applicable Foundry/BU to review work instructions, revise and implement changes where identified.
  7. Training and Development: Work as part of a team with the applicable BU and HR to monitor, review, revise, and implement specific training where identified.
  8. Quality Dashboard Reporting: Prepare a weekly quality dashboard report for the Tubes Foundry first stage inspection detailing crop, causes of cropped tubes, full tube scrap, defect type, material grade, and applicable project number.
  9. Technical/Quality Meetings: In conjunction with the Technical Department, plan and hold a bi-weekly technical/quality meeting for the Tube Foundry to review the technical and quality manufacturing data and new/ongoing quality issues with clear actions, ownership, and follow-up to conclusion.
  10. NCR Assessment and Action: Assess and action the NCRs raised onto the Tube Foundry to determine reasons around issues discovered.
  11. Quality Dashboard Reporting (Tube Machine Shop): Prepare a weekly Quality dashboard report for the Tube Machine Shop including 2nd stage inspection detailing crop, causes of cropped tubes, defect type, material grade, and applicable project number. The Quality dashboard will also include reasons for lost preps and why, and include all relevant pertinent NCRs raised on the Tube Machine Shop.
  12. Process Control Review: Review Tube manufacturing and inspection process controls (including FVC parts for petrochemical) with recommendations/implementation of improvements.
  13. Quality Dashboard Reporting (Static Foundry): Prepare a weekly quality dashboard report for the Static Foundry detailing causes of scrap, total scrap castings, and number of castings welded. The dashboard will also include all NCR data and investigations for the NCRs raised.
  14. Quality Meeting (Static Foundry): Plan and hold a bi-weekly quality meeting for the Static Foundry to review the quality manufacturing data and new/ongoing quality issues with clear actions, ownership, and follow-up to conclusion.
  15. Weld Repair Evaluation: Prepare a weekly weld repair report for Statics including evaluation of all repairs with categorization of cause of repair to identify process deficiencies.
  16. Process Control Review (Static Casting): Review Static casting manufacturing and inspection process controls (including FVC parts for petrochemical) with recommendations/implementation of improvements.
Requirements
  • Foundry Experience: Foundry experience, understanding/experience in centrifugal and sand-casting methods.
  • Quality/NDE Inspection Experience: Quality/NDE inspection experience.
  • Industry Standards Knowledge: Working knowledge of ASTM & EN/ISO Standards for castings, ASME Codes, and PED advantageous.

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