Process Engineer

2 months ago

Birkenhead, Wirral, United Kingdom Unilever Full time

Job Summary

The Process Engineer - Performance Optimization will be responsible for owning the performance data analytics, line settings process, changeover process, and problem-solving for their assigned lines. They will provide the right stops and performance data for line workflows and problem-solving sessions.

Key Responsibilities

  • Owns stops and performance data analytics for the line, providing stops, MTBS, OEE data for meetings, and supporting the line team with further analytics for line workflows and problem-solving sessions.
  • Owns the line settings process for the line, including deployment, execution, reporting KPIs for meetings, and continuous improvement of the process.
  • Owns the changeover process for the line, including deployment, execution, reporting KPIs for meetings, and continuous improvement of the process.
  • Leads SMED workshops for the line to improve the changeover process.
  • Owns the problem-solving process for the line, providing subject matter support to the line team and operators.

People Responsibilities

  • Supports building problem-solving capability in operators.
  • Coaches operators on processes.

Loss Elimination Responsibilities

  • Supports the development and execution of distinct areas of the 90-day plan and weekly/monthly plans.
  • Supports and leads problem-solving sessions.

Requirements

  • Able to visualize clearly what the ideal production system is.
  • Able to clearly understand operating principles and establish correct operating standards.
  • Able to present findings and rationales clearly so that the whole factory team can understand.
  • Able to make logical decisions based on data.
  • Able to prioritize effectively between daily losses (sporadic) and long-term losses (Chronic).

Entry Routes

  • Direct Entry role for post-graduates engineers with a flair for improvement engineering and coaching.
  • Direct Entry role for post-Level 4 apprentices or experienced shift engineer/focused technicians with an aptitude for loss and waste elimination.
  • Progression role for operating technicians with a strong technical knowledge of the processes and lines.

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