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Senior Process Improvement Engineer

4 months ago

Loughborough Leicestershire, United Kingdom Saint-Gobain Formula GmbH Full time

Senior Process Engineer – British Gypsum – East Leake, Loughborough
Highly competitive pay/package and professional development program.
The British Gypsum manufacturing facility in East Leake is the biggest of its kind in the UK and one of the biggest in the world. As the site Senior Process Engineer, you will be given the training, the tools, and the backing to drive our continuous improvement projects through our World Class Manufacturing programme to ensure our products remain the first choice for our customers. Ranging in size and scope from simple yield improvements to projects that lead to a step change in our capability and require significant CapEx investment, you will work with the workshop Process Engineers and external support functions to deliver projects on time in full.
We are a 24/7 facility and a continuous process; Ours is a broad remit with a commitment first to safety, sustainability, and quality. With our output measured in millions of square meters and thousands of tonnes, we will also deliver improvements in the traditional plant metrics of availability, yield, and speed without compromising our focus on product safety and compliance. We encourage out-of-the-box thinking, we want to identify and implement the best available technology and we encourage knowledge sharing and building relationships with like-minded people in our businesses across the globe to achieve this.
This is a role for people that are going places: many of the company’s senior managers began their journey as Process Engineers. Quickly develop into a key member of a multidiscipline team tasked with delivering plant improvement projects to plan and budget.
Production data collection and analysis to identify opportunities for improvements across the workshop KPI’s including energy efficiency, capacity, yield, and availability.
Use of problem-solving tools within the team to determine the root cause of plant issues and to put effective and sustainable countermeasures in place.
Adopt a Six Sigma methodology, DMAIC, and other appropriate TPQM techniques to reduce process variation, deliver improvements, and improve product quality.
Effective investigations into quality defects to prevent reoccurrence.
Project Management to execute trials and deliver new products through a Stage & Gate approach
Educated to Degree level in Chemical Engineering or a similar science/engineering discipline
Proven experience in delivering improvement projects with over 5 years industrial experience in a similar role
Experience in the practical application of TPQM techniques such as Six Sigma, statistical analysis, DMAIC, and other appropriate quality/process improvement tools.
Saint-Gobain is the worldwide leader in light and sustainable construction improving daily life through high-performance solutions. We’ll happily discuss any need you might have for this role: flexible hours, job-sharing, part-time working, or anything else that matters to you.