Facilities and IMM Engineer

About us

Magna Exteriors Sunderland are the highest-volume production of thermoplastic back door modules in Europe. The plant started mass production in 2021, and we are proud to be on the journey to become the global benchmark of Tailgate manufacturing.

We are an energetic, passionate team with expertise in the new most exciting materials and processes. Located in the North East of England, we will continue to experiment and evolve, with a focus on advancing our knowledge and learning.

Forward. For all.

Group Summary

Recognized globally as an innovator in all aspects of vehicle exteriors, Magna provides everything needed, materials development and design through manufacturing and assembly, to helping manufacturers create bold, state-of-the-art vehicles across the world.

The Magna Exteriors portfolio of products includes liftgates, door modules, exterior and interior fascia and trim, front-end modules, active aerodynamic systems, running boards, sealing, trim and engineered glass. Advanced expertise in exterior design and lightweight composites is incorporated within each product line.

Guided by our Employee’s Charter, our core values are a reflection of who we are as individuals and as a company.

• Think Big
• Take Responsibility
• Never Settle
• Be Collaborative

About the Role

To provide Facilities and technical support to plant operations and Injection Moulding Area in order to achieve departmental goals and business plan targets. Carry out maintenance duties and responsibilities on your shift and controlling and ensuring plant parameters and set points.

Your Responsibilities

Functional Responsibilities – across Plant Facilities and the IMM cell

• Validation of contractor proposed technical solutions
• Management of all contractor off site & on site activities including buy-offs
• Improvement of facilities .
• Oversee external contractors engaged in both preventative and reactive maintenance works, and equipment installations ensuring adherence to all JM policies and procedures.
• Inspect construction and installation activities to ensure compliance with expected standards, design specifications and SLA’s.
• Oversee and develop the PPM programme for all building systems and IMM Plant.
• Liaise with Plant Maintenance and Automation Team where required.
• Maintain HVAC systems, building fabric, electrical / alarm systems, lighting, and other assets.
• Undertake routine inspections, testing and compliance checks including daily plant inspections, water temperature checks, fire alarm testing, emergency kit inspections, air flow readings.
• Ensure IMM checks are completed and integrity of the process is protected.
• Ensure adequate supplies, materials, consumables, tools and critical spares are available to meet the preventative and reactive maintenance needs of both Facilities and IMM.
• Assist Contractors with the planning and oversight of PPM and reactive works.
• Ensure the building meets the relevant health & safety standards and legislative requirements working with the HSE department.
• Promptly respond to employee generated maintenance requests.
• Assist with refurbishments, relocations and office space management operations.
• Maintain detailed and accurate records and prepare clear and concise written reports.
• Assist with disaster recovery planning and emergency response coordination.
• Develop and maintain strong working relationships with key stakeholders.
• Ensure all documentation is accurately completed and stored for audits.

Safety and Environmental Responsibilities -

• Adhere to health and safety aspects in all tasks and extending to all effected personnel internal and External.
• Comply with Health & Safety and Environmental Policies.
• Ensure compliance with IATF 16949.
• Ensure compliance with Environmental & Health & Safety standards in line with current certification.
• Participate in accident investigation activities, ensure near miss reporting.
• Adhere to Lock out Tag out Procedure (where applicable).
• Comply with the Safe System of Work documents .RAMS
• Ensure all contractors are signed in with the correct work permits.
• Participate in 5S processes and procedures with your area of responsibility.
• To ensure all team members wear appropriate PPE.
• Take appropriate actions in emergency situations.

Timing -

• Use and suggest improvements to Facilities equipment to improve performance and reduce running costs. i.e. Energy
• Support performance through work requests.
• Use secure spares inventory/ replenishment system in a methodical and organized manner. Ensuring all services and goods are received and booked in correctly.
• Support installation projects for new technology and equipment.
• Use the escalation procedure for any issues/concerns e.g. Quality/downtime.

Cost -

• Participate in continuous improvement projects to improve departmental performance on safety, uptime, availability, maintenance, equipment modifications, plant, error proofing, technical systems and processes and cost down opportunities.
• Participate within the companies CIP scheme.
• Reduce waste within the maintenance processes.
• Reduce energy consumptions through initiatives and controls (ensuring weekend hours are minimized for energy consumption).

Motivation -

• Comply with the principals of the company’s employee charter
• Participate in training and development programs and share knowledge with the wider teams.
• Identify areas of development and training requirements.
• Participate in the company’s suggestion scheme.
• Promote the open door policy.
• Support the Fairness Committee initiatives.
• Ensure good team working principals are being adhered by all team members.
• Ensure a safe working environment and excellent housekeeping standards
• Other duties commensurate to the role

Who we are looking for

Essential

• HNC in Electrical and Mechanical Engineering or Mechatronics or similar
• Time served as an apprentice (mechanical/ electrical)
• Experience of working with Injection Moulding and Tooling.
• Be able to work own initiative and be able to liaise with other functions and departments at all levels within the Company
• Experience with using Microsoft Office
• Behaves in a professional manner
• Good communicator who is open and honest
• Focused on continuous improvement with a safety mindset
• Organised and methodical with a result driven approach
• Flexible with good decision making and problem-solving skills
• Personable and approachable

Desirable

• IOSH Trained
• Preventative maintenance techniques and system controls (CMMS)
• Knowledge of Bonding processes
• Experience working with Kuka robotics
• Experience of handling chemical processes
• Experience of dispensing systems
• Experience of Vision systems: programming and fault finding

What we offer

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

In addition, we offer you the following site benefits:

• An extensive training program and exciting internal development opportunities
• On site gym
• Canteen
• Parking for two-wheelers, four-wheelers or electric vehicles
• My Staff Shop – exclusive discounts and savings
• Referral Schemes
• Employee Assistance Programme
• Free Eye tests
• Cycle to Work scheme
• Exclusive car discount

Awareness. Unity. Empowerment.

At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire based on experience and qualifications, and in consideration of job requirements, regardless of, in particular, colour, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability, or gender identity. Magna takes the privacy of your personal information seriously and store your information in compliance with GDPR requirements.