Senior Engineer: Robotics/Mechatronics

4 weeks ago

Leeds, Leeds, United Kingdom AssetCool Full time

About AssetCool:

AssetCool is a rapidly growing start-up in the Transmission and Distribution sector with state-of-the-art power line coating robots. Our world leading technology can increase the capacity of overhead power lines by up to 30%, at only 5% of the cost of rebuilding infrastructure. By addressing grid congestion, our solutions play a critical role in the energy transition and the delivery of sustainable power systems globally.

Our innovative technologies enable in-situ application of coatings and other solutions to reduce power losses, manage noise, and extend asset lifespan. With multiple large-scale projects across the UK, Canada, and Europe, we are scaling rapidly to meet increasing market demand.

We are looking for a Senior Engineer's in Robotics/Mechatronics across the following areas:

·        Senior Mechatronic Engineer – Innovation. Continue facilitating an ambitious and aggressive R+D program.

·        Senior Mechatronic Engineer - Product Design: The design, ruggedization, and manufacturing optimization of existing concepts/systems.

·        Senior Mechatronic Engineer - Field Deployments: Deploying the robotic systems in the field. Working closely with production to improve systems and work in the field to deploy them.

When applying for the role, please add a cover letter providing a summary of your experience and which role you wish to apply for.

Key Responsibilities (Across Multiple Roles, R+D Engineers, Product Design Engineers and Field Deployment)

1.   Technical Skills for Product Development and R+D

·        Mechatronics Development

  • Expertise in designing mechatronic systems, integrating mechanical, electrical, and software components.
  • Experience with CAD software (e.g., SolidWorks, CATIA, Fusion 360) for mechanical design.

·        Control Systems & Robotics:

  • Knowledge of PID control, state-space control, adaptive control, and model predictive control.
  • Experience in designing and implementing robotic systems, including serial and parallel manipulators.

·        Embedded Systems & Programming:

  • Proficiency in embedded programming using C/C++, Python, and MATLAB/Simulink.
  • Experience with microcontrollers (e.g., STM32, Arduino, Raspberry Pi) and real-time operating systems (RTOS).

·        Electronics & Circuit Design:

  • Understanding of power electronics, motor control, and PCB design (e.g., Altium, KiCad).
  • Familiarity with sensors, actuators, and signal processing.

·        System Integration & Prototyping:

  • Hands-on experience with integrating mechanical and electronic components into functional systems.
  • Familiarity with rapid prototyping methods such as 3D printing, laser cutting, and CNC machining.

·        Machine Learning & AI (Desirable):

  • Experience in AI applications for robotics (e.g., computer vision, reinforcement learning).
  • Knowledge of machine learning frameworks like TensorFlow, PyTorch, or OpenCV.

2.   Final Product Design & Development

·        Take prototypes from the R+D team and finalise the products ready for deployment in the field.

·   Lead the mechanical and enclosure design of robotic systems, ensuring robustness, durability, and weatherproofing for outdoor/utility environments.

·        Optimize weight, size, and form factor while maintaining structural integrity.

·      Develop sealed enclosures and housings to achieve required IPX (waterproofing/dustproofing) and IK (impact resistance) ratings.

·        Select materials for mechanical durability, corrosion resistance, UV stability, and temperature tolerance in harsh conditions.

·        Work closely with electronics engineers to ensure PCB and wiring layout are protected against environmental factors including achieving EMI compliance as necessary.

3.   Design for Manufacturing (DFM) & Production Coordination

·        Design components and assemblies for cost-effective, scalable manufacturing, considering machining, injection moulding, sheet metal fabrication, and additive manufacturing.

·        Create detailed 3D CAD models, engineering drawings, and tolerances for production.

·        Develop and maintain Bill of Materials (BOMs), ensuring supply chain compatibility and cost efficiency.

·        Work with suppliers and manufacturers to ensure components are fabricated to specification.

·        Identify assembly efficiencies and minimize part count to streamline production.

4.   Testing & Certification

·        Develop and execute environmental stress tests, including thermal cycling, vibration, impact, and ingress protection (IP) validation.

·        Work with third-party labs for CE, UL, IEC, and other regulatory certifications.

·        Perform root cause analysis on failures and iterate designs for improved reliability.

·        Implement ruggedization techniques such as coatings, conformal protection, and shock isolation.

5.   Manufacturing & Assembly Support

·        Support prototype builds and first-article inspections, ensuring compliance with design intent.

·        Work with production engineers to refine assembly processes and tolerances for mass production.

·        Troubleshoot manufacturing defects and assembly challenges, implementing corrective actions.

Required Skills & Experience (Not all essential, depending on role)

  • Degree in Mechatronics, Electrical and Electronics Engineering, Mechanical Engineering, Product Design Engineering, or related field.
  • 10+ years of experience in product design, ideally in robotics, industrial automation, or ruggedized electronics including PCB design.
  • Expertise in CAD design (SolidWorks, Fusion 360, 3D Modelling or similar), including surface modelling, simulations, assemblies, and technical drawings.
  • Strong understanding of DFM/DFA principles and experience designing for CNC machining, injection moulding, and sheet metal fabrication.
  • Knowledge of material selection for corrosion resistance, impact protection, and weatherproofing.
  • Familiarity with structural analysis (FEA), thermal management, and vibration testing.
  • Experience in producing and managing BOMs, technical documentation, and engineering change orders.
  • Ability to work in cross-functional teams, collaborating with electrical and software engineers.
  • Experience coordinating with suppliers, manufacturers, and certification bodies.

Why Join AssetCool?

  • Work on ground-breaking technology revolutionizing the power grid.
  • Fast-growing start-up with significant industry traction and large-scale projects.
  • Hands-on role with direct impact on product development and manufacturing.
  • Collaborative, innovation-driven team with exciting career growth opportunities.
  • Competitive salary, benefits, and flexible work options.
  • Salary- £50k-£70k

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