EDU Lead Engineer

3 weeks ago

Warwick, Warwickshire, United Kingdom Aston Martin Lagonda Ltd Full time

For over 110 years Aston Martin has made the most exquisitely addictive performance sports cars. But no one builds an Aston Martin on their own. Behind these legends and landmarks are hundreds of dreamers, darers and doers who make extraordinary happen, every single day. That’s why the name of everyone who has ever worn our famous wings is inscribed on the wall of our factory. As we embark on an exciting new era for the business, we need the very best people to write their own chapter on our journey to become the world’s most desirable ultra-luxury British performance brand. Join us. Job Purpose: To be responsible for leading Electric Drive Unit (EDU) mechanical systems specification, integration activities and on-time delivery to achieve vehicle attributes for hybrid and electric vehicles on AML programmes. Key Duties & Responsibilities:

  • To define and own EDU mechanical systems and their integration into vehicle from concept through to production. Engage with AML team of EDU System, inverter and eMotor engineers and external suppliers to deliver EDU mechanical systems on time into production, including achieving:

-Function:& Generate robust System Design Specification to define system functional targets; deliver components to achieve targets; establish regular design reviews with cross functional teams; support Test & Development team with DVP planning & execution & ensure supplier tests are completed on time. -Package:& Support CAD engineers to achieve static & dynamic clearance targets, negotiate component change in other AML R&D departments if required to achieve clearances. Ensure CAD designs incorporate all Design for Manufacture & Service requirements. -Quality:& Identify & contain potential quality concerns using engineering quality systems (FMEAs, Robustness Studies) -Cost:& Definition of programme cost targets and working with suppliers to deliver system that achieves these targets. Maintain control of tooling, engineering & part costs via AML’s Cost Management System (CMS) and predict the spend to the end of the project to ensure that it can be completed within the available budget. -Weight:& Definition of programme weight targets and supporting CAD engineers to design system that achieves targets

  • Main point of contact for EDU mechanical systems for feasibility, functionality and resolution of all technical issues on specific programmes Deliver the commodity programme to meet Mission Gateway objectives including leading Final Engineering Sign Off activities Support delivery of EDU commodity strategy with Manager of EDU systems Define & manage a commodity plan for each programme including design & manufacturing lead-times as well as key programme deliverables timing. Present status at Gateways and support Powertrain design reviews, AML Package Meetings & Powertrain PMT meetings. Work cross-functionally with other R&D departments to define EDU mechanical systems balancing characteristics to achieve vehicle requirements for minimum cost Support control strategy definition for the mechanical systems within the EDU Support all Virtual Verification activities, including packaging, 1D & 3D analyses Support modelling of transmissions, housings and sealing systems Coordinate system and supplier comparison studies and evaluate RFQ responses to influence management decisions Complete Change Tracking Documents, Engineering Release Notices & Releases to allow engineering changes to be approved by the AML organisations. Resolve engineering Concerns (using eCMS) in a timely fashion. Lead FMEAs and input to manufacturing PFMEAs. Support Functional Safety, Cybersecurity and EMC activities to ensure compliance Support Intellectual Property (IP) team to protect AML generated IP Acquire and evaluate competitor benchmark information to influence concept creation in early project phases Train, coach and present technical information and share the knowledge throughout AML Develop and record best practices and lead development of EDU mechanical system design manuals to handle the Powertrain Electrification requirements of today and the future

Qualification & Experience:

  • Delivery of EDU mechanical systems for hybrid and/or electric vehicles to ISO 26262 Deep technical knowledge of EDU Mechanical systems including transmissions and housings Hands on experience of working with automotive High Voltage EDU systems Knowledge of all relevant vehicle legislation and certification requirements for automotive EDU systems Experience of delivering transmission or electric drive unit commodities from early R&D to series production through an automotive product creation system Leadership of product development projects to production EDU mechanical systems development for high performance hybrid and/or electric vehicles to ISO 26262Understanding of hybrid and electric powertrain system functionalities and attributes at vehicle, system and component levels Understanding of the advantages and disadvantages of different EDU layouts Awareness of electronic management of torque biasing differentials Automotive powertrain mechanical integration knowledge Experience in gear, parklock, housing design and sealing solutions Use of test equipment to support mechanical system testing Driving product development issues to a resolution Experience with CAD (NX, CATIA) Responsibility in Formula Student/SAE team Engineering Degree in Mechanical, Electrical, Electronic and/or related field High Voltage Senior Authorised Person Qualification (or equivalent)

Behaviours:

  • Strong teamwork skills, self-motivated, eager to take responsibility and deliver results with minimal supervision Demonstrated experience in cross-functional teams Excellent written and verbal communication skills Ability to organise multiple inputs into succinct summary Accomplished writer of technical and project status reports Fluent presenter of technical information at all levels including to senior director level at AML and in external companies Ability to challenge experts, consultants and seniors by presenting measured opinion Passion for the advancement of hybrid and electric powertrain and vehicle technology

Belong at Aston Martin We understand that the incredible beauty, craft and art that defines an Aston Martin comes from the inclusion of our amazing people. We welcome the unique contributions that you can bring in terms of your education, opinions, culture, ethnicity, race, sex, gender identity and expression, nation of origin, age, languages spoken, colour, religion, disability, sexual orientation and beliefs. We celebrate diversity and are seeking applicants who can bring something different. Please speak to us if there is anything you need to support making an application with us.

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