Joining Engineer

6 days ago

Birmingham, Birmingham, United Kingdom Gazelle Global Full time

We are supporting a major high-end vehicle manufacturer in strengthening their body-in-white joining capability. This role focuses on developing, validating, and applying advanced joining methods across prototype and production programs to ensure structural integrity, safety, and manufacturability.

Key Responsibilities

  • Lead the development and application of joining methods such as MIG/MAG welding, laser welding, self-piercing rivets, flow drill screws, and adhesives across BIW components.
  • Define and maintain joining specifications, process standards, and design guidelines.
  • Collaborate with Materials, Manufacturing, CAE, and Supplier Quality teams to ensure robust joining solutions.
  • Support validation of joints for crash, fatigue, corrosion, and NVH performance.
  • Drive innovation in joining technologies for aluminium, steel, and mixed-material structures.
  • Manage CAD integration of joining features and ensure compatibility with tooling and assembly processes.
  • Support prototype builds, pilot phases, and production launches.
  • Lead root cause analysis and resolution of joining issues.
  • Interface with Tier 1 suppliers and technology partners to evaluate new joining solutions.

Must-Have Skills

  • Deep knowledge of welding, mechanical fastening, and adhesive bonding.
  • Experience with joining aluminium, steel, and composites.
  • Proficient in defining joining processes and quality standards.
  • Familiar with CATIA V5/V6 and geometric tolerancing for joint design.
  • Experience with joint-level and system-level testing for crash, fatigue, and corrosion.
  • Knowledge of tooling, automation, and assembly line integration.
  • Strong analytical skills to resolve joint failures and optimise performance.

Good to Have

  • Experience with friction stir or ultrasonic welding.
  • Ability to interpret simulation results for joint strength, fatigue, and crash.
  • Familiarity with recyclable joining methods and disassembly-friendly designs.
  • Knowledge of ISO, AWS, and OEM joining standards.
  • Hands-on experience with prototype builds and production ramp-ups.
  • Experience with Tier 1 suppliers and global vehicle platforms.

If you have a strong background in vehicle joining technologies and want to contribute to next-generation premium vehicles, reach out for a confidential discussion.

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