CNC Process Engineer

3 days ago

Wigston Magna, Leicestershire, United Kingdom Recra Consulting Full time
CNC Process Engineer

Our client are a leading manufacturing company specialising in precision-engineered components for various industries. Their state-of-the-art CNC machining facilities produce high-quality parts for aerospace, automotive and Motorsport. They are seeking a skilled and innovative CNC Process Engineer to join our team and help drive our manufacturing processes to new levels of efficiency and quality.

Job Overview

As a CNC Process Engineer, you will be responsible for developing, implementing, and optimising CNC machining processes for a wide range of complex parts. You will work closely with our production team, quality assurance department, and clients to ensure that our manufacturing processes meet the highest standards of precision, efficiency, and cost-effectiveness.

Key Responsibilities
Programming & Process Development
  • Develop and optimise CNC programs for 3-axis, 4-axis, and 5-axis machining centers, as well as multi-axis turning centers
  • Create detailed process plans, including operation sequences, tooling requirements, and machining parameters
  • Utilise CAD/CAM software to generate efficient toolpaths and simulate machining processes
  • Continuously improve existing CNC programs and processes to enhance productivity and reduce cycle times
  • Collaborate with design engineers to ensure manufacturability of new parts and suggest design improvements when necessary
  • Develop and maintain standardised programming practices and documentation
Setup and Implementation
  • Perform initial machine setups for new jobs, including tool selection, workholding design, and program verification
  • Create detailed setup sheets and work instructions for machine operators
  • Conduct dry runs and first article inspections to ensure part quality and dimensional accuracy
  • Train machine operators on new processes and provide ongoing support
  • Implement and maintain 5S and lean manufacturing principles in the CNC department
Problem Solving & Support
  • Troubleshoot and resolve CNC machining issues, including tool breakage, surface finish problems, and dimensional discrepancies
  • Analyse production data to identify bottlenecks and implement solutions to improve overall equipment effectiveness (OEE)
  • Provide technical support to machine operators and maintenance personnel
  • Collaborate with quality assurance to address non-conformances and implement corrective actions
  • Participate in root cause analysis activities and implement preventive measures
Tooling & Resource Management
  • Evaluate and select cutting tools, workholding devices, and other machining accessories to optimise performance and cost-effectiveness
  • Manage tool inventory and implement tool management systems to reduce setup times and minimise waste
  • Develop and maintain relationships with tooling suppliers and stay informed about new technologies and products
  • Conduct time studies and cost analyses to justify tooling and equipment investments
  • Optimise coolant and lubricant usage to improve tool life and part quality
Projects & Innovation
  • Lead continuous improvement projects to enhance CNC machining capabilities and efficiency
  • Research and evaluate new CNC technologies, such as advanced tooling, workholding solutions

For more information, please contact the team at Recra.

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