Senior Aerospace Manufacturing Engineer

2 weeks ago

Greater London, United Kingdom Dronamics Full time

Our Company

Our mission at Dronamics is to develop innovative solutions for same-day middle-mile logistics and serve the world as the leading cargo drone airline.

We design, build and operate long-range, high payload cargo drones that can carry up to 350 kg (550 lbs) at a distance of up to 2,500 km (1,500 mi) - up to 80% faster, 50% cheaper and with 60% less CO2 emissions vs traditional freight.

With the successful first flight of our full-scale Black Swan cargo drone, we have achieved a significant milestone. Now our focus is on scaling up and establishing operations in the first markets in Europe and beyond.


Job Summary: The Senior Aerospace Manufacturing Engineer is a recognized technical leader in aerospace composite manufacturing and/or assembly, responsible for driving advanced manufacturing processes, leading innovation, and setting technical standards within the organization. This role requires an expert in composite (and beyond) manufacturing technologies, with a strong track record of solving complex engineering challenges, developing new manufacturing techniques, and optimizing production processes for aerospace products.

Key Responsibilities:

  • Technical Leadership: Provide thought leadership in aerospace composite manufacturing, guiding teams on complex technical issues and setting the direction for manufacturing technologies and processes.
  • Process Optimization: Lead initiatives to improve manufacturing efficiency, quality, and cost-effectiveness. Develop and implement advanced manufacturing techniques, including automation, additive manufacturing, and precision machining.
  • Innovation: Drive research and development efforts for new manufacturing technologies. Collaborate with cross-functional teams to design, prototype, and validate innovative manufacturing solutions.
  • Mentorship and Training: Mentor and train engineers and technical staff, fostering a culture of continuous learning and technical excellence within the organization.
  • Standards and Best Practices: Establish and maintain engineering standards, best practices, and guidelines for aerospace manufacturing. Review and approve documents to implement a Quality Management System compliant with industry standards and regulatory requirements.
  • Problem Solving: Serve as the go-to expert for resolving the most complex manufacturing challenges. Lead root cause analysis and corrective action for critical production issues. Dedicate to continuous improvement, with a strong track record in driving quantifiable improvements using lean manufacturing and Six Sigma methods.
  • Collaboration: Work closely with design engineering, quality assurance, supply chain, and production teams to ensure manufacturability and seamless integration of new designs into production.
  • Strategic Planning: Contribute to the company’s strategic planning by identifying emerging manufacturing technologies and trends. Provide input on capital investments and technology roadmaps.

What We Offer

  • A competitive compensation package for a startup company
  • Lots of opportunities for personal and professional growth on a global level
  • Tons of work, zero office politics - we are here to impact the lives of millions of people around the world
  • A once-in-a-lifetime opportunity to frame the future of how the world moves goods

Location: This role requires presence in Sofia, Bulgaria.

Qualifications:

  • Education: Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. A Master’s or Ph.D. in a relevant discipline is highly desirable or equivalent experience.
  • Experience: Extensive experience in aerospace manufacturing engineering, with a strong track record of technical leadership and innovation. Recognized expertise in advanced manufacturing processes. Experience in setting up greenfield manufacturing operations is highly desirable.
  • Technical Expertise: Deep knowledge of aerospace materials, manufacturing methods (e.g., composites, metal forming, additive manufacturing, assembly, testing), and industry standards (e.g., AS9100, ISO 9001).
  • Skills: Exceptional problem-solving skills, with the ability to address complex engineering challenges. Proficient in CAD/CAM software, manufacturing simulations, and process optimization tools.
  • Certifications: Relevant certifications in manufacturing engineering, industrial engineering, lean manufacturing, Six Sigma, or similar are a plus.

Skills and Competencies:

  • Technical Skills: Exceptional problem-solving skills, with the ability to address complex engineering challenges. Proficient in CAD/CAM software, manufacturing simulations, and process optimization tools.
  • Leadership: Proven ability to lead technical teams and mentor engineers. Excellent communication skills, with the ability to convey complex technical concepts to diverse audiences.
  • Collaboration: The ability to work well in a team, as well as, lead and deliver projects under pressure.
  • Problem-solving: Strong analytical skills, using data and logical thinking to solve problems and improve processes.
  • Quality and Safety: Ability to learn and follow all required safety guidelines.
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