Controls Engineer Experienced in PLC

3 weeks ago

Ipswich, United Kingdom CV-Library Full time

My client is a leading supplier of slitter rewinders and converting machinery worldwide.

He is looking for a skilled and proactive Controls Engineer with experience in Programmable Logic Controllers (PLC).

Successful candidates will be responsible for designing, programming, testing, and maintaining PLC-based control systems.

Candidates should also be experienced in troubleshooting, optimizing system performance, and ensuring adherence to safety and quality standards.

Primary Responsibilities:

PLC Programming: Design, develop, and implement PLC programs for automation systems using platforms such as Allen-Bradley, Siemens, or Mitsubishi.
System Design: Work with cross-functional teams to develop control systems for various machinery and processes.
Troubleshooting: Identify and resolve issues related to PLC programming, I/O devices, electrical controls, and field devices.
System Integration: Integrate PLC systems with SCADA, HMI, and other industrial control systems to ensure smooth operation.
Testing & Commissioning: Test and simulate control systems to ensure proper functionality before deploying them in live production environments.
Documentation: Prepare detailed technical documentation, including PLC programs, system specifications, electrical schematics, and operator manuals.
Continuous Improvement: Identify areas for process improvement, optimize control systems for better performance, and recommend upgrades or changes to enhance system reliability and efficiency.
Collaboration: Work closely with electrical, mechanical engineers, and production teams to integrate control systems into broader projects.
Compliance: Ensure control systems meet safety standards, regulations, and industry best practices.Qualifications:

Desired Experience:
1-3 years of hands-on experience in controls engineering, particularly with PLC programming and troubleshooting.
Familiarity with PLC platforms such as Allen-Bradley (ControlLogix, CompactLogix), Siemens (S7, TIA Portal), Mitsubishi, or similar.
Knowledge of industrial automation systems, including sensors, actuators, drives, and motors.
Experience with HMI/SCADA systems integration and programming is a bonus.
Previous work in manufacturing, automotive, food processing, or other industrial sectors is preferred.
Required Skills:
Proficiency in programming languages like Ladder Logic, Structured Text (ST), Function Block Diagram (FBD), and Sequential Function Chart (SFC).
Strong understanding of electrical circuits, industrial communication protocols (Ethernet/IP, Profibus, Modbus, etc.), and automation hardware.
Excellent problem-solving and diagnostic abilities.
Ability to work independently and in a team, managing multiple tasks and projects effectively.
Familiarity with safety standards (e.g., NFPA, IEC, OSHA) and experience with risk assessments and compliance audits is advantageous.
Proficiency with PLC programming software such as RSLogix 5000, TIA Portal, GX Works, or similar.
Experience with AutoCAD Electrical or similar CAD software for schematic design is a plus.Education:

HNC or higher in Electrical Engineering, Mechatronics, Automation Engineering, or a related fieldPersonal Qualities:

Strong analytical and troubleshooting skills.
Excellent communication skills, both written and verbal.
Ability to work collaboratively in a multidisciplinary team environment.
Attention to detail and accuracy.
Adaptability to changing project requirements and deadlines.Working Conditions:

Occasional travel to customer sites or other facilities for system installation, troubleshooting, or maintenance.
Flexibility in working hours, including potential overtime during commissioning or system upgrades.
Ability to work in a fast-paced environment with tight deadlines.Benefits:

Pension plan.
Opportunities for professional development

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