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Electrical Machine Design Engineer

2 months ago

Rugby, Warwickshire, United Kingdom GE Aviation Full time
Job Description Summary

As an Electrical Machine Design Engineer at GE Aviation, you will play a key role in the design and development of products, solutions, and systems. Your activities will contribute to the technical improvement of existing products and components, impacting the quality of your work and the work of others on the team. You will execute standard operational/technical tasks, typically subject to instructions and work routines, with latitude to rearrange the sequence to complete tasks/duties based on changing work situations.

Role Summary / Purpose

The Electrical Machine Design Engineer will work as part of cross-functional teams to deliver product designs that meet customer and project requirements. You will work in conjunction with Mechanical and CAD Engineering and collaborate with Project Management, Sourcing, Manufacturing, and Quality teams on all activities required for the role. You should be able to identify and provide reliable solutions for technical challenges, ensuring customer satisfaction, and establish and maintain strong relationships with both internal and external customers.

Essential Responsibilities
  1. Adhere to GE defined processes with highest quality and unyielding integrity.
  2. Possess strong technical background and ability to discuss complex technical requirements with customers.
  3. Understand contractual requirements and provide technical solutions in case of a conflict in a timely manner with quality.
  4. Lead and support technical clarifications through comments & deviations list at the start of the project against the customer technical specifications.
  5. Create specifications for outsourced components that meet project requirements and review proposal designs received from suppliers on those components.
  6. Create customer documentation (Machine Datasheet, PMG and Exciter Datasheet, Noise Level Datasheet, Test Procedure, Test Instructions, Operation and Maintenance Manual) as part of contractual requirements in a timely manner with quality.
  7. Participate and lead where required in Design Reviews including peer reviews as part of a project cycle.
  8. Participate and lead where required in Root Cause Analysis, FMEA, and Risk Reviews as part of a project cycle.
  9. Dispose and analyze any manufacturing Non-Conformity Reports (NCR), identify root causes, and implement preventative measures for those NCR, in a timely manner to ensure the product is delivered with superior quality on-time to the end customer.
  10. Analyze test measurements to calculate machine performance and deliver Test Certificate for each machine as part of a project requirements.
  11. Participate in activities associated with the development of a new product / new technology, new software applications, engineering design standards or templates, test requirements, standardization of product, direct material productivity to reduce cost without impacting performance and quality of the product.
  12. Advance GE's product range through continuous improvements in product design and/or processes.
  13. Provide technical and project guidance to others as and when required.
  14. Strong ability to multitask and prioritize based on business needs, without intervention from management, to consistently meet or exceed customer expectations.
  15. Ensure strict compliance with GE's, the suppliers', and the customers' Environment, Health, and Safety policies and procedures.
  16. Proactiveness to resolve issues on time without intervention from management.
Qualifications/Requirements
  1. Master's / Ph.D. degree in Electrical Engineering.
  2. Experience in electrical machine design.
  3. Knowhow on technical background and proven experience in the field of electromagnetic design of Synchronous, Induction, and Permanent Magnet Machines.
  4. Knowhow on Electromagnetic Finite Element Analysis for Machine Design on commercially available FE packages such as ANSYS Classic, ANSYS MAXWELL, CEDRAT FLUX, INFOLYTICA MAGNET, OPERA VECTORFIELDS, etc.
  5. Hands-on experience for electromagnetic and electrical design calculation - this will require using in-house design software, FEA software, hand calculations, etc.
  6. Knowhow of large rotating machines, their technical challenges, manufacturing, and testing processes.
  7. Familiarity with a variety of Industry Standards, i.e. IEC, IEEE, NEMA, API, MIL-STD.
  8. Excellent communication, interpersonal, and presentation skills.
  9. Capable of working with multi-disciplinary global teams with strong personal organization skills.
  10. Strong influencing and negotiating skills with ability to work in a dynamic team environment to set and meet aggressive goals for the business needs.
  11. Demonstrated leadership skills with flexibility and motivation to improve.
  12. Proficient knowledge of Microsoft Office Applications.
  13. Flexible approach and willing to work extended hours as and when required by the business needs.
  14. Ability to travel as and when required.
Desired Characteristics
  1. Should possess knowledge of electrical machine design for synchronous, induction, and permanent magnet machines.
  2. Should possess skills for Electromagnetic Finite Element Analysis for electrical machine design that includes modelling, pre-processing with required loads and boundary conditions, solving the models, and post-processing FEA results to extract machine parameters and to calculate machine performance.
  3. Experience of prototyping of a demonstrator machine including design, manufacturing, and testing.
  4. Knowledge and experience of using Teamcenter and SAP applications.
  5. Shown ability to control revisions of the documents and organizing.
  6. Methodical work style with focus on attention to detail.
  7. Motivating and influencing change agent, driven, self-starter who reacts well under pressure.
  8. Ability to manage multiple tasks in a challenging and fast-moving environment.