Process Engineer

1 month ago

London, Greater London, United Kingdom Gerrell & Hard Ltd. Full time
Job Title: Process Engineer

Gerrell & Hard Ltd. is seeking a skilled Process Engineer to join our team in Portsmouth. As a Process Engineer, you will be responsible for the development, maintenance, and improvement of equipment and processes associated with manufacturing.

Key Responsibilities:
  • Develop and maintain production process documentation and safe working practices.
  • Resolve process/product issues to maintain production output.
  • Conduct diagnostics, root cause analysis, and corrective action plan deployment for test/yield issues.
  • Identify and implement process improvements, including jigs, fixtures, and tooling.
  • Manage process/product change implementation.
  • Introduce new products into production with associated equipment, tooling, processes, and documentation.
  • Develop, validate, and introduce new production/test processes.
  • Investigate new technologies and work with outside support companies to support equipment and processes.
  • Budget, specify, and install new equipment.
  • Maintain production equipment and systems.
  • Consider process layout, timings, capacity, and materials flow.
  • Design quality into the process and ensure error-proofing is implemented wherever possible.
  • Introduce lean manufacturing methodologies and cost reduction initiatives.
  • Ensure EHS provisions are in place for equipment and processes, including risk assessments.
  • Coordinate prototype, pilot, and pre-production builds.
  • Train production operatives as required.
  • Deputise for team leaders and support other projects as required.
Key Deliverables:
  • Meet project task and milestone deadlines.
  • Ensure process and equipment availability to meet manufacturing needs.
  • Maintain and gain required certification to standards.
Key Metrics:
  • Projects: on-time, delivered scope, on budget.
  • Health & Safety: accidents, near misses, improvement actions.
  • Quality: yield, quality escapes, aging NCRs, scrap.
  • Delivery: OTD, past due, fulfilment to customer request.
  • Productivity: headcount, sales/head, GM/head, productivity projects, product cost down, OEE.
Requirements:
  • Experience of equipment and processes relevant to Hi-Rel product manufacture.
  • Lean operational implementations experience.
  • Project management of improvement and capital projects.
  • Aerospace/defence experience preferred.
  • Electronics manufacturing experience a significant advantage.
  • Strong influencer and cross-functional relationship builder.
  • Confident presenter to customers and internal stakeholders.
  • High level of organisation and planning skills.
Qualifications:
  • HND (NQV Level 4) in Engineering or equivalent industrial experience.

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