Lead Test Equipment Specialist

1 month ago


Windsor, Windsor and Maidenhead, United Kingdom Ford Motor Company Full time

Job Description:

Ford Motor Company is seeking a skilled Lead Test Equipment Specialist to join our team in Canada.

About the Role:

We are looking for an experienced professional who can lead and manage test equipment teams, ensuring optimal performance and efficiency. As a Lead Test Equipment Specialist, you will be responsible for conducting daily reviews of quality indicators, tracking concerns, and reviewing initial test results/data from all relevant test equipment. You will also work closely with the Quality office on returned engines to review and analyze defects and determine root cause. Additionally, you will conduct monthly reviews of critical test point variable trend charts, verify test point trends and current limits, and investigate unusual trends.

Responsibilities:

  • Conduct daily review of quality indicators – REDCRS, pulls and repairs data to respond to customer concerns.
  • Track concerns and review initial test results/data from all relevant test equipment, work with quality office on returned engines to review and analyze the defect in order to determine root cause, and document improvement actions to test equipment.
  • Conduct monthly review of all critical test point variable trend charts. Verify test point trends and current limits to understand improvement/optimization opportunity. Investigate or notify correct personnel of any unusual trends. Document any system changes as per quality procedures.
  • Maintain completed Test Matrix for all test equipment. The matrix contains all current testing parameters/changes and should prioritize actions to address pass-thru items. For product changes, rerun defect testing for all affected components to verify containment.
  • Assist Production and Quality departments in determining the root cause(s) of the top test stand rejects in the Regress areas.
  • Lead reject resolution meetings in addressing test stand top FTT concerns.
  • Provide Regress areas with a comprehensive suggested repair list, repair procedures.
  • Assist Maintenance and Production in troubleshooting and repairing down test equipment. Investigate and implement corrective actions to address top availability issues (I.E. faults and downtime).
  • Maintain cycle times on test equipment ensuring stands are running at or below authorized cycle time.
  • Support feasibility on product design changes and lead modifications and model code updates as required. Handle model additions, database changes, test program and sequence changes; implement modifications of new parameters and limits.
  • Assist technicians with calibration of test stand instrumentation per schedule.
  • Maintain 'Challenge Part' for EFTs and IPTs and all current calibration equipment.
  • Ensure daily testing on all stands is maintained as per DCP requirements.
  • Monitor part test status and assist Production with reaction to a rejected test.
  • Use test stand software to monitor test stand FTT and stand to stand correlation.
  • Devise and maintain a suggested repair and repair tree database for the operators on the floor.
  • Daily provide Engineering Supervisor with Final and Main Control Test FTT reports and status of top rejects prior to production meeting.
  • FTT data should be reviewed at the start-up and reported out at close-out meeting with the teams daily.

Benefits:

The successful candidate will have the opportunity to work in a dynamic environment with a competitive salary range of $80,000 - $110,000 CAD per year, depending on experience.

Qualifications:

  • Prior experience working with test equipment and quality control processes.
  • Strong analytical and problem-solving skills.
  • Ability to communicate effectively with cross-functional teams.
  • Proven track record of improving efficiency and reducing errors.


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