Senior Mechanical Systems Engineering Leader

3 weeks ago

Ruislip, Greater London, United Kingdom Allye Energy Limited Full time
Senior Mechanical Systems Engineering Leader

At Allye Energy Limited, we are seeking a highly experienced Senior Mechanical Systems Engineering Leader to join our team. The successful candidate will be responsible for leading the development and release of multiple parts across our battery energy storage system, ensuring timely delivery to program milestones while maintaining quality, cost, functionality, weight, and timing.

This leadership role involves developing, testing, and validating all physical systems, including the packaging of EV battery packs and AC-DC bi-directional inverters. The ideal candidate will have a background in mechanical engineering with significant experience working on electric vehicles, including structures, cooling systems, and battery pack integration.

The role offers a unique opportunity to lead development, testing, and validation of mechanical systems within a rapidly growing company. As a hands-on professional, you will be adept at developing new concepts and supporting the assembly and build of our systems on the production line.

Responsibilities:

  • Lead the design and development of mechanical systems, products, and components.
  • Assess strength, stiffness, and fatigue of components, assemblies, and full systems.
  • Conceptual analysis and hand calculations to develop and validate engineering designs.
  • Design and develop integrated EV and power electronic cooling and heating systems.
  • Choose and specify materials and components required, create detailed CAD drawings.
  • Lead the generation and maintenance of system and component-level DFMEAs.
  • Conduct feasibility assessments and cost-benefit analyses to determine design viability.
  • Identify and resolve design or manufacturing issues using CAD and analysis tools.
  • Understand regulatory requirements and define testing activities to ensure durability, reliability, and functionality of system design.
  • Provide schemes, final designs, and release drawings aligned to project requirements.
  • Support the creation of RFQ/RFI documents and supplier engagement.

Requirements:

  • MEng degree in mechanical, electrical, or automotive engineering.
  • A minimum of five years' experience in automotive and with electric vehicles.
  • Experience with electrical and mechanical EV components, including CAN protocol.
  • Excellent knowledge of materials, pressings, forming technologies, and advanced joining for volume manufacture.
  • Experience in structural analysis (stress, stiffness, fatigue, optimisation).
  • Proficiency in simulation tools, analysing test data, and correlating to CAE results.
  • Understanding of typical battery characteristics, pack cooling, and thermal systems.
  • Eligible to work in the UK.

Estimated salary: £80,000 - £110,000 per annum, depending on experience.

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