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Process Engineer

2 months ago

Birmingham, Birmingham, United Kingdom Aquapak Polymers Ltd Full time
About the Role

We are seeking a highly skilled Process Engineer to join our team at Aquapak Polymers Ltd. As a Process Engineer, you will play a critical role in taking product prototypes from R&D and developing robust manufacturing production processes that meet product specifications, ensuring quality and technical development.

Main Responsibilities
  • Design and develop new product solutions and existing products within the framework of on-site development activities.
  • Provide expertise in thermoplastic extrusion, promoting the technology and managing specific processing responsibilities.
  • Lead trials, mainly in compounding, to support internal customers and development, supporting product evolution, data analysis, documenting results, and creating a robust processing procedure.
  • Collaborate with cross-functional teams to integrate innovation initiatives and product development processes.
  • Manage new product development projects from concept to production release.
  • Stay updated with material technology advancements and industry trends, integrating new technologies into the production process.
  • Organize process update meetings, define deliverables, monitor timelines and resources, and report on deviations.
  • Validate new products, processes, and materials through testing and evaluation.
  • Conduct product functional analysis and translate customer specifications into product performance criteria.
  • Produce reports and presentations and support cross-functional teams.
Key Requirements
  • Contribute to maintaining a high safety standard at all times.
  • Take product prototypes from R&D and develop robust manufacturing production processes and product specifications, leading initial commercial production.
  • Lead New Product Development aspects for the relevant stage gate process.
  • Contribute to adopting a digitalized approach in technical work, embedding and growing capabilities through SCADA interfaces and data capture.
  • Contribute to fundamental understanding of existing products and processes, e.g., cost structure, bill of materials.
  • Coordinate activities to support NPI and current state trials in conjunction with operations and quality.
  • Manage external relationships with suppliers and equipment manufacturers.
  • Collaborate with cross-functional teams, interfacing with Technology and plants to achieve functional technology implementations and process improvements.
  • Ensure process scalability, supporting plant trials at third parties and providing technical input for agile root cause analysis.
Education and Experience
  • BSc or MSc or PhD in Chemistry, Process Chemistry, Industrial Chemistry, Chemical Engineering, Process or Synthetic Chemistry, or Materials Science or Polymer Science.
  • Good process and chemistry background (preferably) but not exclusively in the organic and polymer fields. Willingness to take ownership and accountability to progress projects independently.
Knowledge and Skills
  • Understanding of extrusion/compounding/blow film equipment would be beneficial.
  • Experience in an industrial setting – manufacturing or production or pilot plant setting to ensure repeatability is maintained.
  • Critical thinking with a problem-solving attitude, approaching challenges in a solution-focused way.
  • Energetic, inquisitive mindset & willingness to learn and develop skills within the business.
  • Attention to detail is key and accurate recording of experiences will be required.
  • Teamwork and communication skills – including report writing and feedback.
  • IT capability Microsoft Office.
Other Requirements

Analysis of material flow characteristics (mould-flow) and compounder screw design would be beneficial.