Lead Manufacturing Engineer

4 days ago

Birmingham, Birmingham, United Kingdom Segula Technologies Group Full time
Job Description

**About the Role**

We are seeking a highly skilled and experienced Lead Manufacturing Engineer to join our team at Segula Technologies Group. As a key member of our organization, you will be responsible for developing and implementing new manufacturing processes and facilities for electric vehicle powertrains.

Key Responsibilities:

  • Develop and implement new manufacturing processes and facilities for electric vehicle powertrains.
  • Manage a team of engineers to plan, develop, and implement new or retooled facilities from concept design to stable running production.
  • Plan, develop, and implement assembly and test processes and facilities.
  • Provide feasibility statements for product development designs to suit manufacturing build requirements.
  • Ensure robust process quality planning including build simulations and FMEAs.
  • Support virtual build events and physical builds at workshop, assembly plant locations, piloting build and manufacturing plant locations, raising and managing issues where appropriate.
  • Evaluate the suitability of manufacturing technologies for a wide range of applications.
  • Prepare, issue, and evaluate supplier Request for Quotations.
  • Develop assembly systems in-house and help define make vs buy opportunities/risks.
  • Assembly process & equipment verification at suppliers and at home manufacturing facility.
  • Lead new model planning through the development of process estimates against study requests.
  • Manage technical issues, offer guidance to the team, and escalate where appropriate.
  • Represent the team at program meetings at all levels and present, where applicable.
  • Coordinate the development and submission of departmental responses to studies.
  • Achieve equipment targets of all new & modified facilities.

Requirements:

  • A track record of delivering projects involving multi-skilled teams and solving complex problems.
  • Knowledge, experience, and understanding of assembly processes and equipment, including automated assembly and rundown cells, manual assembly workstations, in-process test equipment, and the ability to analyze and interpret performance data output from those facilities.
  • Ability to review engineering drawings and GD&T knowledge.
  • Experience with non-mechanical joining and sealing methods, including structural adhesives.
  • Clear understanding of part, assembly, and system interaction involving tolerances, variability, and methods of location and measurement.
  • Project Management experience of facility installation, commissioning, and product launch.
  • Experience and working knowledge of Health and Safety Audits and ergonomics, including risk assessments.
  • Strong IT skills in MS Office, Minitab (or similar), DC Tool programming, Visualisation Mock Up, CATIA V6, Byteworx, and Sciemetric Qualityworx.
  • Ability to produce clear instructions, work to tight deadlines, and communicate well with stakeholders at all levels.

Desired Skills:

  • Experience in facility system validation and handover to manufacturing.
  • Fluency in electrical and mechanical machine drawings.
  • Battery pack architecture/appreciation.
  • 6 Sigma or similar problem-solving competence.
  • Understanding of MES (Manufacturing Execution Systems), SAP, and Controls (Rockwell or Siemens).
  • Experience of PCDS or similar.

Education:

  • A degree qualification in an engineering, mathematics, or science-based subject (HND/HNC as a minimum).

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