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Production Specialist
4 weeks ago
We are seeking a skilled Production Specialist to join our Operations team. The successful candidate will be responsible for producing all relevant documentation, routings, procedures, programs, tooling, and equipment to enable the successful manufacture and testing of various valves for the Oil & Gas, Nuclear, and Marine sectors.
The role will also require supporting skilled operators with production of both prototypes and production products and liaising with design engineering to overcome production and testing issues. This role will focus on machining & automation of components; however, the successful candidate may also be required to assist with engineering support in other areas of the business where their skillset allows them to do so.
Key Responsibilities:
- Use CAM software to produce programs for a variety of multi-axis CNC machines, including 5-axis turn-mill, sliding head turn-mill, and 5-axis milling.
- Create set-up sheets for CNC machines to include all information about cutting tools, fixtures, and inspection equipment. Ensure additional key notes and photos are added to aid operators in setting up work to produce a first off right first time.
- Support with the prove out of new programs across CNC machines ensuring that programs and set-up sheets are correct before handing the machine over to production.
- Ensure updated CNC programs are returned in a timely manner, stored in the correct database location, and CNC controls are kept clear of programs by the machine operators.
- Support with, and make improvements to, a wide range of production techniques for machining of components, including manual machining, CNC machining, deburring, component finishing, cleaning, and metrology.
- Assist production team with their day-to-day production requirements by providing them with technical assistance and problem-solving solutions.
- Develop solutions for manufacturing components across the machine shop using standardised tooling and production methods wherever possible.
- Design new cutting tools and work holding solutions where the needs of production cannot be met within a standard offering.
- Identify defective products and processes that require a cross-functional team to review. Organise and lead RCAs to get to the root cause of an issue. Implement corrective actions to provide swift and permanent resolutions.
- Identify waste within the manufacturing processes and lead continuous improvement activities and process improvements by organising meetings and workshops and actively contributing to the agreed action plan.
- Review cost of products, and cost of poor quality by reviewing and responding to NCRs as required. Raise, and respond to, change requests to prevent reoccurrence of quality issues.
- Maintain and apply lean principles to the machining environment.
- Design jigs and fixtures using CAD (preferably 3D) for use in production, to ensure ease of use, consistency of manufacture, and error proofing whilst following lean principles.
