Assembly Process Engineer

2 weeks ago

High Wycombe, Buckinghamshire, United Kingdom MDE Consultants Ltd Full time
Job Title: Assembly Process Engineer

Location: Buckinghamshire

Salary: Competitive

Job Type: Full-time

Shift: 8-4.30pm Mon-Friday

Job Summary

MDE Consultants Ltd is seeking a skilled Assembly Process Engineer to lead process optimisation efforts on the assembly line, improve manufacturing techniques, and support the introduction of new products.

Key Responsibilities
  • Continuously evaluate and optimise assembly processes to achieve maximum efficiency, quality, and delivery.
  • Implement continuous improvement (CI) methods to drive advancements in QCD performance across assembly operations.
  • Manage and maintain process documentation, including PFMEA, Control Plans, and standard operating procedures (SOPs) for assembly processes.
  • Develop and support efficient assembly processes for new product introduction (NPI).
  • Identify and execute cost-saving initiatives related to assembly methods, tools, and materials.
  • Work closely with Quality Engineering to resolve assembly defects and lead root cause analysis for process improvements.
  • Lead CI teams within the assembly area, focusing on eliminating bottlenecks and increasing overall process efficiency.
Project Support Responsibilities
  • Support project teams to achieve Phase Exit milestones related to assembly processes.
  • Provide expertise in Design for Assembly (DfA), ensuring that products are designed for smooth and efficient assembly.
  • Participate in DFMEA activities to identify risks and develop mitigation strategies.
  • Conduct individual part reviews and contribute to CTS (Component Tooling Specifications) for new projects.
  • Lead and support Pre-Series builds to ensure assembly processes are fully production-ready.
  • Provide ongoing support to assembly operations until successful project closure (Phase 7).
Requirements
  • Proven experience as an Assembly Process Engineer in a manufacturing environment.
  • Strong knowledge of assembly process optimisation, including hands-on experience with continuous improvement (CI) techniques.
  • Experience supporting new product introduction (NPI) and working with cross-functional project teams.
  • Expertise in Design for Assembly (DfA) principles.
  • Strong problem-solving skills, with a focus on root cause analysis and implementation of corrective actions.
  • Excellent communication and teamwork skills, with the ability to work across departments such as quality, engineering, and production.

What We Offer

  • Competitive salary and comprehensive benefits package.
  • Opportunity to lead assembly process improvement in a dynamic, innovative manufacturing environment.
  • Collaborate with cross-functional teams on cutting-edge product development and NPI projects.
  • Full training and career development opportunities to advance your expertise as an Assembly Process Engineer.

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