Test Rig Technician

7 days ago

Plymouth, Plymouth, United Kingdom TQR Full time
Job Description

Job Title: Test Rig Technician

Company: TQR

Location: Global

Job Type: Full-time

Industry: Manufacturing

About the Role:

We are seeking an experienced Maintenance Technician to work as a Test Rig Technician for our global manufacturing company. The successful candidate will work closely with the Test Rig Group Leader to ensure that the test rig interfaces are adequately supported and that the test rig condition is in line with the developed standard.

Key Responsibilities:

  • Fault diagnosis and repairs on electrical, hydraulic, and pneumatic systems.
  • Attend courses and toolbox talks as required.
  • Record all activities on the Computerized Maintenance Management System (CMMS).
  • Ensure all work performed is in compliance with all aspects of the Health & Safety at Work legislation and the company Health & Safety policy.
  • Prioritize workload to ensure prompt response to breakdowns and completion of Predictive Maintenance (PPM) to schedule.
  • Carry out and record routine oil cleanliness checks on all production test rigs to within required specification.
  • Maintain test rig oil cleanliness filter systems to reduce cost and improve overall test rig operational efficiency.
  • Maintain the system for verifying that test rig oil performance remains within an acceptable standard by using such measurements as Total Acid Number (TAN) and water content.
  • Organize routine calibration of all production test rig master instrumentation.
  • Work within the 5S standards and carry out activities to ensure that the cleanliness and orderliness of the test rigs are maintained at all times.
  • Maintain a list of critical spares for all rigs to minimize downtime in the event of failure.
  • Create Standard Operating Procedures (SOPs) and provide training to operators as necessary.
  • Ensure fixturing and equipment is fit for purpose and reworked/replaced as necessary.
  • Maintain the fitting and hose life register, ensuring all fittings/hoses are logged, checked, and changed in accordance with the life requirements.
  • Work to the Total Productive Maintenance (TPM) schedule, including hydraulic, electric, and cooling water systems.
  • Monitor the oil consumption of each test rig and record the improvements achieved through the 5S activities.
  • Monitor and fix leaks, ensuring regular housekeeping of test booths and pumps rooms to reduce the risk of slips, trips, and falls.
  • Ensure motor test specifications are loaded to test rigs in a timely manner.

Requirements:

  • A Mechanical Engineering qualification and/or recognized Engineering Apprenticeship.
  • Recent experience in a similar role with exposure to mechanical engineering and experience of hydraulic pressure systems.
  • Working knowledge of pumps, motors, hoses, and threads.
  • IOSH Managing Safely certification.
  • SAP knowledge, along with some working experience of AutoCAD and good literacy of Microsoft Office suite.
  • A disciplined individual with the ability to work under own initiative or as part of a team.
  • A willingness and flexibility to learn new skills.

Preferred Qualifications:

  • Knowledge and experience of Electrical Engineering.
  • BFPA training in Hydraulics.

Working Hours:

The successful candidate must be able to work a weekly shift rotation comprising of Monday to Friday 06:00am to 14:00pm and Monday to Friday 14:00pm to 22:00pm.

If the successful candidate is required to train on day shift prior to moving to rotating shift, then shift premium will not apply whilst training on day shift.

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