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Senior Reliability Engineer

2 months ago

ThorntonCleveleys, Lancashire, United Kingdom Victrex Full time
Senior Reliability Engineer

We are seeking a highly skilled Senior Reliability Engineer to lead the development and implementation of innovative reliability engineering solutions in our dynamic and forward-thinking organisation. As a key member of our team, you will play a crucial role in shaping our asset management strategy and improving plant performance across all UK plants.

Key Responsibilities:
  • Safety Leadership: Promote and uphold high safety standards in all reliability engineering activities.
  • Asset Performance Evaluation: Research and evaluate performance and reliability losses of existing plant assets, leading efforts to enhance asset availability and achieve world-class Overall Equipment Effectiveness targets.
  • Reliability Engineering Support: Provide expert reliability engineering support and coaching to core engineering and maintenance teams.
  • Data Analysis and Best Practices: Analyse operational data to recommend best practices, propose methods to reduce lost production, identify performance improvement opportunities, and deliver robust, cost-effective solutions.
  • System and Procedure Development: Develop systems, procedures, and methodologies to boost asset availability and reliability.
  • Root Cause Analysis: Lead root cause analysis of major component failures, implementing changes to prevent recurrence.
  • Failure Mode Effect Analysis (FMEA): Conduct FMEA on existing assets, identifying weaknesses and opportunities to eliminate potential failures.
  • Reliability Strategy Development: Develop equipment reliability strategies based on FMEA output, bad actor analysis, asset criticality review, and equipment failure data, including defining spare parts strategy.
  • Project Involvement: Participate in the design and installation stages of new projects, ensuring new assets integrate seamlessly into the existing Asset Management Strategy.
  • External Collaboration: Work with suppliers, contractors, and equipment manufacturers to identify innovative solutions for existing asset failures and define new equipment specifications.
  • Customer Focus: Define and meet short-term and long-term objectives, taking personal accountability for delivering on agreed targets.
  • Cost Reduction and Plant Availability: Lead targeted initiatives to reduce manufacturing costs by minimising equipment failures and improving plant availability.
  • Mentorship and Development: Support the development and mentoring of others in equipment reliability processes and techniques.
Requirements:
  • Reliability Engineering: Proven track record of delivering reliability improvements using tools like FMEA and Reliability Centered Maintenance.
  • Leadership: Extensive experience in developing and implementing reliability programs and training teams.
  • Strategic Planning: Ability to develop and achieve long-term strategic plans for asset reliability and maintenance.
  • Innovative Problem-Solving: Track record of implementing innovative solutions and leveraging new technologies to enhance reliability.
  • Advanced Analytical and Data Interpretation: Expertise in using advanced analytical tools and software for predictive maintenance.
  • Stakeholder Management: Proven ability to build strong relationships and influence senior management.
  • Financial Acumen: Deep understanding of maintenance-related financial metrics, budget management, and cost-benefit analyses.
  • Continuous Improvement: Experience in delivering minor projects and system upgrades with a continuous improvement mindset.
  • Regulatory and Compliance: Extensive knowledge of industry regulations and standards, ensuring compliance and safety improvements.
  • Project Management: Experience managing large-scale projects, coordinating cross-functional teams, and handling significant budgets.
  • Management of Change: Experience leading cultural change initiatives and fostering continuous improvement.
  • Crisis Management and Resilience: Proven ability to manage reliability during critical incidents and develop resilience strategies.
  • Functional Skills: Proficiency in Microsoft software (Excel, Word, PowerPoint, Project) and statistical software (Minitab/JMP).
Qualifications and Professional Memberships:
  • Qualified to degree level in reliability, asset management, or a relevant engineering discipline.
  • Desirable to be a member of a relevant professional institution.
  • Working towards or achieving Chartered Engineer status is desirable.
  • A Lean Six Sigma qualification is considered advantageous.
  • Being a Certified Greenbelt is desirable.
  • Desirable to have IOSHH Managing Safely certification.