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Production Engineer
2 months ago
We are seeking a highly skilled Production Engineer to join our team at CMR & Life Sciences in Poole. As a key member of our Operations team, you will be responsible for producing high-quality documentation, routings, procedures, programs, tooling, and equipment to enable the successful manufacture and testing of various valves for the Oil & Gas, Nuclear, and Marine sectors.
Key Responsibilities:- Use CAM software to produce programs for a variety of multi-axis CNC machines, including 5-axis turn-mill, sliding head turn-mill, and 5-axis milling.
- Create set-up sheets for CNC machines to include information about cutting tools, fixtures, and inspection equipment.
- Ensure additional key notes and photos are added to aid operators in setting up work to produce a first-off right first time.
- Support the prove out of new programs across CNC machines ensuring correctness before production handover.
- Return updated CNC programs timely, store them correctly, and maintain CNC controls clear of programs by machine operators.
- Support and improve a range of production techniques including manual machining, CNC machining, deburring, component finishing, cleaning, and metrology.
- Assist the production team with technical assistance and problem-solving solutions.
- Develop solutions for manufacturing components across the machine shop using standardised tooling and methods where possible.
- Design new cutting tools and work holding solutions when standard offerings are insufficient.
- Identify defective processes and lead Root Cause Analysis (RCA) to implement swift corrective actions.
- Identify waste within manufacturing processes and lead continuous improvement activities.
- Review cost of products and poor quality, respond to NCRs and change requests to prevent recurring issues.
- Maintain and apply lean principles within the machining environment.
- Design jigs and fixtures using CAD (preferably 3D) following lean principles.
- Provide detailed manufacturing procedures.
- Monitor production output through reports, analyse data to implement improvements toward 'world-class' productivity.
- Liaise with design engineering to review new products before production, conduct PFMEAs, and ensure efficient cost manufacture.
- Produce accurate and detailed production routes with operation details, procedures, and time estimates for in-house manufacture.
- Contribute to Value Analysis and Value Engineering (VAVE) projects, delivering quality engineering production solutions.
- Maintain ERP/MRP system data relevant to production engineering including part numbers, routes, and batch sizes.
- Qualified to HNC level or similar Mechanical or Production Engineering qualification with demonstrable engineering experience.
- Sound understanding of modern manufacturing methods.
- Ability to evaluate processes through capability studies and equipment reviews.
- Experience in designing jigs and fixtures using CAD (preferably 3D).
- Experience with Continuous Improvement tools and techniques (e.g., VSM, SMED, TPM, Kaizen, 5S, Error proofing).
- Conversant with Design for Manufacture (DFM) and Lean Manufacture Value Analysis and Value Engineering (VAVE).
- Strong relationship-building skills with internal and external customers.
- Positive attitude and ability to work calmly under pressure.
- Excellent communication and organisational skills.
- PC literate in PowerPoint, Outlook, Word, Project, and Excel.
- Experience in programming and setting 4/5-axis CNC machines and capable of producing CNC programs using CAM software.
