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Manufacturing Design Engineer
2 months ago
We are seeking a highly experienced Manufacturing Design Engineer to join our client's team in a permanent position. The successful candidate will have a strong background in aerospace and composite experience, with a focus on CAD/CAM systems and process development.
Key Responsibilities- Develop and implement manufacturing controls for composite, machining, and assembly processes.
- Use PFMEA risk analysis and process surveillance to eliminate sources of risk and variation leading to non-conformance.
- Interpret and understand technical requirements of parts from customer CADD models, engineering drawings, specifications, and instructions.
- Provide methods, process instructions, tooling, and NC programs for delivery of solutions within agreed timescales and cost.
- Apply advanced quality planning principles to deliver zero-defect level processes.
- Ensure effective change control and maintain the highest integrity and attention to detail throughout the development and validation phase.
- Work with the HS&E Manager to assess the safety and environmental impact of new equipment and processes, ensuring compliance with legal requirements.
- Collaborate with sub-contractors and technology partners to design, install, and commission new production processes.
- Experience as a manufacturing engineer in an aerospace background.
- Ability to create and manage plans, communicate direction, resource management, and road to success.
- Experience of using CADD/CAM systems, including Catia v5 and AlphaCAM.
- Design and creation of tooling and fixtures, from concept to industrialisation.
- NC programming (3 and 5-axis milling of composite and metal).
- Generate technical instructions and routings.
- Conduct component and process proving, from concept to industrialisation.
- Proven experience of improving part right first time (PRFT) using detailed data-driven process capability development.
- Working knowledge and experience of Lean and 6-Sigma principles.
- Proficient in the use of relevant IT tools, including MS Office and Teams.
Our client is a leading manufacturer of composite structures, producing monolithic and sandwich parts from a range of materials, including carbon fibre composite, glass, and Aramid cured by autoclave. They also manufacture sheet metal fabrications and machined metal parts, fully supply kits, and integrated assemblies. Specialist capabilities include a full range of surface treatments and dedicated Spares and Repairs capability.
What We Offer- Holidays start at 28 days per year (including Bank Holidays) (Based on a 4-day week).
- On-site Occupational Health.
- Employee Referral Scheme.
- Corporate Health Cash Plan (Benefit in Kind).
- Life Insurance x 2 annual salary.