Process Control Operatives

3 days ago

Merthyr Tydfil, United Kingdom Kepak Group Full time

Due to exciting new business, we are pleased to be recruiting extra new, permanent Process Control Operatives to work in our Retail Packing Department.

This is a great opportunity to develop a career within this large manufacturing organisation, supported by our broad range of training options.

This is a full time, permanent position working 3 days on/ 3 days off - 6.00am to 6.30pm with a salary of £28,217 per annum.

In addition, we offer an excellent range of benefits and facilities.

Working as a hands-on member of the production line, the Process Control Operative (PCO) will have the specialist skills, knowledge and experience in operating specified equipment and processes within the line. The Process Control Operative supports the Team Leader in the delivery of the production plan to the highest level of efficiency and will do so in line with company, customer and legislative requirements.

They are capable of deputising for the Line Leader in their absence and should aspire to be a Team Leader in the future.

**Requirements**:

- Ensuring that all production line team members are working safely, efficiently, upholding food safety and that product quality is always maintained.
- Machinery set up and optimum running of line equipment for sustained maximum efficiency will be the primary focus as well as completing quality control checks and production paperwork (Batch Control Paperwork) as required.
- To work on any production line operating forming or slicing equipment and strip and build following all machine and product specifications and safety standards.
- Ensuring prescribed machine settings and conditions are followed at all times for optimum efficiency.
- To follow the correct dress procedure and ensure hairnet, snood, hard hat (if appropriate), PPE (and ear plugs where required) are worn as expected.
- Reporting and escalation of machinery issues requiring attention to the Engineering Supervisor, Production Supervisor and Shift Manager in a timely manner.
- Ensuring that all equipment and associated parts are fit for purpose and controlled before, during and after use.
- Ensuring that equipment is dismantled after use with all parts accounted for and returned to their correct storage location ready for the hygiene team to clean.
- Ensuring Operational Compliance from a Performance, Food Safety, Quality and Health & Safety Perspective.
- To uphold and promote the values of the company including Teamwork, Responsibility, Ambition and Passion for Food both internally and external to the organisation.
- The accurate monitoring, recording, communicating and delivery of all key production metrics in area of ownership. These include:

- Throughput Standards.
- Batch control.
- Yield - (Giveaway & Waste) in line with company targets.
- Product Quality.
- GMP - Audit ready at all time
- Line set up ensure line ready to start at shift start time.
- CCP’s: Ensure any issues regarding CCP’s are highlighted immediately to the QA team and Supervisor.
- Ensure all checks are completed at the required time intervals and to the required standard. These include:

- Batch Control Paperwork.
- Product Temperature Checks.
- Ensure all documentation is logged correctly.
- Ensure all product/batch is cleared from the end of line prior to the start of the next product/batch.
- Escalation of any product quality issues to Team Leader, Supervisor or Shift Manager with solutions.
- Follow the clean as you go policy.
- Ensure the company return to work procedure is followed at all times.
- Adhere to 6S standards.
- Participate in relevant OEM Training on Equipment Use.
- To work in an effective safe manner and ensure that the line rates and line standards are maintained at the required level.
- To safely assemble and dismantle various forming, slicing and portioning equipment including Vemag, TVI, Laska and Cabinplant and any other process machinery.
- To listen and follow all instructions and reasonable requests given by your Shift Manager, Supervisor and Team Leader.
- Ensure that Full Traceability is achieved for every batch of product through accurate recording of paperwork.
- Support the department in the implementation and improvement of procedures and processes to ensure required standards of work are met and adhered to.

This is not an exhaustive list and responsibilities may change in line with the needs of the business and individuals’ capabilities.

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